A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects

A through-transmission ultrasonic method is proposed to address limitations in conventional ultrasonic reflection methods for non-destructive testing of ferrite tiles. The method utilizes a dual-probe configuration on both sides of the test piece to measure ultrasonic transmission signals, overcomin...

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Main Authors: Kaiheng Huang, Qiaolin Li, Kaixiong Zhu, Baihan Chen, Xiang Qian, Xiaohao Wang, Xinghui Li
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/20/11172
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author Kaiheng Huang
Qiaolin Li
Kaixiong Zhu
Baihan Chen
Xiang Qian
Xiaohao Wang
Xinghui Li
author_facet Kaiheng Huang
Qiaolin Li
Kaixiong Zhu
Baihan Chen
Xiang Qian
Xiaohao Wang
Xinghui Li
author_sort Kaiheng Huang
collection DOAJ
description A through-transmission ultrasonic method is proposed to address limitations in conventional ultrasonic reflection methods for non-destructive testing of ferrite tiles. The method utilizes a dual-probe configuration on both sides of the test piece to measure ultrasonic transmission signals, overcoming issues related to blind zones and orientation limitations in pulse-echo reflection methods. This method demonstrates excellent capabilities for full inspection of internal and external defects in ferrite tiles. Physical field finite element simulations were conducted to analyze detection capabilities and a transmissive testing system is developed based on the simulation results. Experimental validation was performed on artificially manufactured quantified defect samples in aluminum alloy, and the same testing system was applied to evaluate ferrite tile samples. The results confirmed the effectiveness of the system in distinguishing defective (NG) signals from normal defect-free (OK) signals, with a recall rate of at least 95% on samples of various sizes up to 0.1 mm. This research provides insights for quality control and defect detection technology in ferrite tiles.
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spelling doaj.art-3dd306e96f334e898bddb1aad330debc2023-11-19T15:29:32ZengMDPI AGApplied Sciences2076-34172023-10-0113201117210.3390/app132011172A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile DefectsKaiheng Huang0Qiaolin Li1Kaixiong Zhu2Baihan Chen3Xiang Qian4Xiaohao Wang5Xinghui Li6Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaShenzhen International Graduate School, Tsinghua University, Shenzhen 518055, ChinaA through-transmission ultrasonic method is proposed to address limitations in conventional ultrasonic reflection methods for non-destructive testing of ferrite tiles. The method utilizes a dual-probe configuration on both sides of the test piece to measure ultrasonic transmission signals, overcoming issues related to blind zones and orientation limitations in pulse-echo reflection methods. This method demonstrates excellent capabilities for full inspection of internal and external defects in ferrite tiles. Physical field finite element simulations were conducted to analyze detection capabilities and a transmissive testing system is developed based on the simulation results. Experimental validation was performed on artificially manufactured quantified defect samples in aluminum alloy, and the same testing system was applied to evaluate ferrite tile samples. The results confirmed the effectiveness of the system in distinguishing defective (NG) signals from normal defect-free (OK) signals, with a recall rate of at least 95% on samples of various sizes up to 0.1 mm. This research provides insights for quality control and defect detection technology in ferrite tiles.https://www.mdpi.com/2076-3417/13/20/11172through-transmissionultrasonic testingdefect detectionferrite tile
spellingShingle Kaiheng Huang
Qiaolin Li
Kaixiong Zhu
Baihan Chen
Xiang Qian
Xiaohao Wang
Xinghui Li
A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects
Applied Sciences
through-transmission
ultrasonic testing
defect detection
ferrite tile
title A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects
title_full A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects
title_fullStr A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects
title_full_unstemmed A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects
title_short A Through-Transmission Ultrasonic Method for the Detection of Ferrite Tile Defects
title_sort through transmission ultrasonic method for the detection of ferrite tile defects
topic through-transmission
ultrasonic testing
defect detection
ferrite tile
url https://www.mdpi.com/2076-3417/13/20/11172
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