High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer Sausage

The United States Department of Agriculture–Food Safety Inspection Service (USDA-FSIS) performance standards require that manufacturers of fermented beef sausages validate their processes to achieve a 5-log reduction of Escherichia coli O157:H7 and Shiga toxin–producing E. coli (STEC). Most processo...

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Main Authors: A. M. Stelzleni, Chevise L Thomas, Harshavardhan Thippareddi, Macc Rigdon, Robert W McKee, Sanjay Kumar
Format: Article
Language:English
Published: Iowa State University Digital Press 2023-09-01
Series:Meat and Muscle Biology
Subjects:
Online Access:https://www.iastatedigitalpress.com/mmb/article/id/16076/
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author A. M. Stelzleni
Chevise L Thomas
Harshavardhan Thippareddi
Macc Rigdon
Robert W McKee
Sanjay Kumar
author_facet A. M. Stelzleni
Chevise L Thomas
Harshavardhan Thippareddi
Macc Rigdon
Robert W McKee
Sanjay Kumar
author_sort A. M. Stelzleni
collection DOAJ
description The United States Department of Agriculture–Food Safety Inspection Service (USDA-FSIS) performance standards require that manufacturers of fermented beef sausages validate their processes to achieve a 5-log reduction of Escherichia coli O157:H7 and Shiga toxin–producing E. coli (STEC). Most processors rely on rapid fermentation to a low pH and a mild heat treatment to achieve the lethality performance standard. However, this process alters the sensorial characteristics of traditional fermented sausages. An alternative method to achieve lethality using high-pressure processing (HPP) during the manufacture of summer sausage with higher pH (5.0) and minimal heat treatment was evaluated. Sausages inoculated with circa 9.1 log CFU/g of E. coli O157:H7 and 8.9 log CFU/g of STEC were fermented to target pH values of 4.6 or 5.0. Subsequently, fermented sausages were heated to endpoint temperatures of 54.4°C, 48.9°C, or 43.3°C to the total process treatments of (1) Process A: pH 4.6 and 54.4°C, simulated cold air chilling, (2) Process B: pH 5.0 and 54.4°C, simulated cold air chilling, (3) Process C: pH 5.0 and 54.4°C, ice bath chilling, (4) Process D: pH 5.0 and 48.9°C, ice bath chilling, and (5) Process E: pH 5.0 and 43.3°C, ice bath chilling. After processing, the product was subjected to HPP (586 MPa; 4°C±2°C) for hold times of 1, 150, or 300 s and a nontreated (no HPP) control. All treatments subjected to HPP for 150 and 300 s reduced (P≤0.05) E. coli (O157:H7 and STEC) populations by>5.0 log CFU/g and >7.5 logCFU/g, respectively. The use of HPP allows for the production of more mild beef summer sausage (pH 5.0 and a mild thermal treatment of 43.3°C) while still achieving USDA-FSIS performance standards for lethality.
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spelling doaj.art-3e292ce3df2248d097fb1d470bdf98c02024-04-04T17:20:02ZengIowa State University Digital PressMeat and Muscle Biology2575-985X2023-09-017110.22175/mmb.16076High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer SausageA. M. Stelzleni0https://orcid.org/0000-0002-3210-8775Chevise L Thomas1Harshavardhan Thippareddi2Macc Rigdon3Robert W McKee4Sanjay Kumar5Department of Animal and Dairy Science, University of GeorgiaAnimal and Dairy Science, University of GeorgiaDepartment of Poult, University of GeorgiaAnimal and Dairy Sciences, University of GeorgiaAnimal and Dairy Science, University of GeorgiaPoultry Science, University of GeorgiaThe United States Department of Agriculture–Food Safety Inspection Service (USDA-FSIS) performance standards require that manufacturers of fermented beef sausages validate their processes to achieve a 5-log reduction of Escherichia coli O157:H7 and Shiga toxin–producing E. coli (STEC). Most processors rely on rapid fermentation to a low pH and a mild heat treatment to achieve the lethality performance standard. However, this process alters the sensorial characteristics of traditional fermented sausages. An alternative method to achieve lethality using high-pressure processing (HPP) during the manufacture of summer sausage with higher pH (5.0) and minimal heat treatment was evaluated. Sausages inoculated with circa 9.1 log CFU/g of E. coli O157:H7 and 8.9 log CFU/g of STEC were fermented to target pH values of 4.6 or 5.0. Subsequently, fermented sausages were heated to endpoint temperatures of 54.4°C, 48.9°C, or 43.3°C to the total process treatments of (1) Process A: pH 4.6 and 54.4°C, simulated cold air chilling, (2) Process B: pH 5.0 and 54.4°C, simulated cold air chilling, (3) Process C: pH 5.0 and 54.4°C, ice bath chilling, (4) Process D: pH 5.0 and 48.9°C, ice bath chilling, and (5) Process E: pH 5.0 and 43.3°C, ice bath chilling. After processing, the product was subjected to HPP (586 MPa; 4°C±2°C) for hold times of 1, 150, or 300 s and a nontreated (no HPP) control. All treatments subjected to HPP for 150 and 300 s reduced (P≤0.05) E. coli (O157:H7 and STEC) populations by>5.0 log CFU/g and >7.5 logCFU/g, respectively. The use of HPP allows for the production of more mild beef summer sausage (pH 5.0 and a mild thermal treatment of 43.3°C) while still achieving USDA-FSIS performance standards for lethality.https://www.iastatedigitalpress.com/mmb/article/id/16076/Escherichia colibeefsafetysausagehigh-pressureshelf-stable
spellingShingle A. M. Stelzleni
Chevise L Thomas
Harshavardhan Thippareddi
Macc Rigdon
Robert W McKee
Sanjay Kumar
High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer Sausage
Meat and Muscle Biology
Escherichia coli
beef
safety
sausage
high-pressure
shelf-stable
title High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer Sausage
title_full High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer Sausage
title_fullStr High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer Sausage
title_full_unstemmed High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer Sausage
title_short High-Pressure Processing Helps Meet the Escherichia coli O157:H7 and Shiga Toxin–Producing E. coli (STEC) Performance Standards for Beef Summer Sausage
title_sort high pressure processing helps meet the escherichia coli o157 h7 and shiga toxin producing e coli stec performance standards for beef summer sausage
topic Escherichia coli
beef
safety
sausage
high-pressure
shelf-stable
url https://www.iastatedigitalpress.com/mmb/article/id/16076/
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