Visual inspection of surface defects of extreme size based on an advanced FCOS

Surface defects of industrial products are generally detected through anchor-based object detection methods during manufacturing. However, these methods are prone to missed and false detection for ultra-elongated and ultra-fine defects. An advanced fully convolutional one-stage object detector (FCOS...

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Main Authors: Hui Shi, Rui Lai, Gangyan Li, Wenyong Yu
Format: Article
Language:English
Published: Taylor & Francis Group 2022-12-01
Series:Applied Artificial Intelligence
Online Access:http://dx.doi.org/10.1080/08839514.2022.2122222
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author Hui Shi
Rui Lai
Gangyan Li
Wenyong Yu
author_facet Hui Shi
Rui Lai
Gangyan Li
Wenyong Yu
author_sort Hui Shi
collection DOAJ
description Surface defects of industrial products are generally detected through anchor-based object detection methods during manufacturing. However, these methods are prone to missed and false detection for ultra-elongated and ultra-fine defects. An advanced fully convolutional one-stage object detector (FCOS) is proposed. This method is based on an anchor-free FCOS network model. First, a novel type of center-ness is proposed to reduce the suppression of off-centered positions of defects of extreme size. In addition, to eliminate background interference, a self-adaptive center sampling method is proposed as a replacement for the conventional center sampling method. The regularization method and the loss function are also improved according to the defect characteristics. Experimental results show that this advanced-FCOS-based method outperforms anchor-based methodson the surface defect dataset. The proposed method effectively detects defects of extreme size without affecting the detection of normal defects. The performance of the proposed method meets the requirements of real industrial applications.
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spelling doaj.art-3e445dd4e856498c9467737f6cf30fd12023-11-02T13:36:38ZengTaylor & Francis GroupApplied Artificial Intelligence0883-95141087-65452022-12-0136110.1080/08839514.2022.21222222122222Visual inspection of surface defects of extreme size based on an advanced FCOSHui Shi0Rui Lai1Gangyan Li2Wenyong Yu3Wuhan University of TechnologyHuazhong University of Science and TechnologyWuhan University of TechnologyHuazhong University of Science and TechnologySurface defects of industrial products are generally detected through anchor-based object detection methods during manufacturing. However, these methods are prone to missed and false detection for ultra-elongated and ultra-fine defects. An advanced fully convolutional one-stage object detector (FCOS) is proposed. This method is based on an anchor-free FCOS network model. First, a novel type of center-ness is proposed to reduce the suppression of off-centered positions of defects of extreme size. In addition, to eliminate background interference, a self-adaptive center sampling method is proposed as a replacement for the conventional center sampling method. The regularization method and the loss function are also improved according to the defect characteristics. Experimental results show that this advanced-FCOS-based method outperforms anchor-based methodson the surface defect dataset. The proposed method effectively detects defects of extreme size without affecting the detection of normal defects. The performance of the proposed method meets the requirements of real industrial applications.http://dx.doi.org/10.1080/08839514.2022.2122222
spellingShingle Hui Shi
Rui Lai
Gangyan Li
Wenyong Yu
Visual inspection of surface defects of extreme size based on an advanced FCOS
Applied Artificial Intelligence
title Visual inspection of surface defects of extreme size based on an advanced FCOS
title_full Visual inspection of surface defects of extreme size based on an advanced FCOS
title_fullStr Visual inspection of surface defects of extreme size based on an advanced FCOS
title_full_unstemmed Visual inspection of surface defects of extreme size based on an advanced FCOS
title_short Visual inspection of surface defects of extreme size based on an advanced FCOS
title_sort visual inspection of surface defects of extreme size based on an advanced fcos
url http://dx.doi.org/10.1080/08839514.2022.2122222
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AT wenyongyu visualinspectionofsurfacedefectsofextremesizebasedonanadvancedfcos