Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast Substrates

Development of new ceramic membranes has recently grown due to its superior thermal and mechanical stability. An interesting approach to manufacture asymmetric membranes is the production of aligned pore structure by the freeze-casting method. The lack of studies involving membrane production with t...

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Main Authors: Daniel Dornellas Athayde, Ana Clara Amado Dolabella, Bruno Cunha Dias, Bruno Maciel Sousa, Débora Guimarães da Silva, Daniela Cordeiro Leite Vasconcelos, Wander Luiz Vasconcelos
Format: Article
Language:English
Published: Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol) 2019-02-01
Series:Materials Research
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392019000200228&tlng=en
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author Daniel Dornellas Athayde
Ana Clara Amado Dolabella
Bruno Cunha Dias
Bruno Maciel Sousa
Débora Guimarães da Silva
Daniela Cordeiro Leite Vasconcelos
Wander Luiz Vasconcelos
author_facet Daniel Dornellas Athayde
Ana Clara Amado Dolabella
Bruno Cunha Dias
Bruno Maciel Sousa
Débora Guimarães da Silva
Daniela Cordeiro Leite Vasconcelos
Wander Luiz Vasconcelos
author_sort Daniel Dornellas Athayde
collection DOAJ
description Development of new ceramic membranes has recently grown due to its superior thermal and mechanical stability. An interesting approach to manufacture asymmetric membranes is the production of aligned pore structure by the freeze-casting method. The lack of studies involving membrane production with tubular freeze-cast substrates warrants more research. In this study, a novel tubular freeze-cast alumina substrate was used for deposition of a silica top layer. The substrate showed radially aligned pores, indicating precise structure control. The obtained pore structure shows high potential for membrane manufacture. The silica layer was produced by the sol-gel method and dip-coated on the substrates with two different withdrawal speeds. The microporous silica showed pores smaller than 2 nm. The highest withdrawal speed resulted in broader substrate coverage. However, a uniform silica layer was only obtained after a second deposition. These results confirm the viability to use tubular freeze-cast substrates for production of nanofiltration membranes.
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spelling doaj.art-3e9fd5736c5946ea9a0df1429461ad4f2022-12-21T17:21:36ZengAssociação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)Materials Research1516-14392019-02-0122210.1590/1980-5373-mr-2018-0639Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast SubstratesDaniel Dornellas Athaydehttps://orcid.org/0000-0002-4883-3314Ana Clara Amado DolabellaBruno Cunha DiasBruno Maciel SousaDébora Guimarães da SilvaDaniela Cordeiro Leite VasconcelosWander Luiz VasconcelosDevelopment of new ceramic membranes has recently grown due to its superior thermal and mechanical stability. An interesting approach to manufacture asymmetric membranes is the production of aligned pore structure by the freeze-casting method. The lack of studies involving membrane production with tubular freeze-cast substrates warrants more research. In this study, a novel tubular freeze-cast alumina substrate was used for deposition of a silica top layer. The substrate showed radially aligned pores, indicating precise structure control. The obtained pore structure shows high potential for membrane manufacture. The silica layer was produced by the sol-gel method and dip-coated on the substrates with two different withdrawal speeds. The microporous silica showed pores smaller than 2 nm. The highest withdrawal speed resulted in broader substrate coverage. However, a uniform silica layer was only obtained after a second deposition. These results confirm the viability to use tubular freeze-cast substrates for production of nanofiltration membranes.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392019000200228&tlng=enFreeze-castingTubular SubstratesSol-gelAsymmetric Membranes
spellingShingle Daniel Dornellas Athayde
Ana Clara Amado Dolabella
Bruno Cunha Dias
Bruno Maciel Sousa
Débora Guimarães da Silva
Daniela Cordeiro Leite Vasconcelos
Wander Luiz Vasconcelos
Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast Substrates
Materials Research
Freeze-casting
Tubular Substrates
Sol-gel
Asymmetric Membranes
title Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast Substrates
title_full Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast Substrates
title_fullStr Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast Substrates
title_full_unstemmed Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast Substrates
title_short Production and Characterization of a Silica-Alumina Membrane Using Novel Tubular Freeze-Cast Substrates
title_sort production and characterization of a silica alumina membrane using novel tubular freeze cast substrates
topic Freeze-casting
Tubular Substrates
Sol-gel
Asymmetric Membranes
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392019000200228&tlng=en
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