Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials
The importance of functional surfaces is continuously growing in the context of increasing demands on the sustainability of performance, resource efficiency and manufacturing costs of technical systems. For example, microstructured substrate surfaces can contribute to enhance the adhesion of layers,...
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| Language: | English |
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MDPI AG
2021-03-01
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| Series: | Journal of Manufacturing and Materials Processing |
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| Online Access: | https://www.mdpi.com/2504-4494/5/2/27 |
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| author | Richard Börner Pierre Landgraf Simon Kimme Christian Titsch Thomas Lampke Andreas Schubert |
| author_facet | Richard Börner Pierre Landgraf Simon Kimme Christian Titsch Thomas Lampke Andreas Schubert |
| author_sort | Richard Börner |
| collection | DOAJ |
| description | The importance of functional surfaces is continuously growing in the context of increasing demands on the sustainability of performance, resource efficiency and manufacturing costs of technical systems. For example, microstructured substrate surfaces can contribute to enhance the adhesion of layers, which in turn ensure the wear protection of a highly loaded component. Many microstructuring processes require a system change, entailing high costs. However, the ultrasonic vibration superimposed machining (UVSM) can be implemented as a finishing process. Due to its defined cutting-edge geometry and kinematics, UVSM represents a suitable method for a reliable generation of predefined surface microstructures. In order to optimize the process regarding the tool wear behavior and thus the geometrical characteristics of the surface microstructure, experimental investigations are carried out to find the most suitable combination of heat treatment condition of the martensitic stainless-steel X46Cr13 and various cutting materials. A vibration system for workpiece-side excitation is used for the experimental cutting tests. The most promising results were obtained within the combination of cemented carbide as a cutting tool and soft annealing as a heat treatment condition. They serve as a base for extensive investigations on the effects of substrate microstructuring to the adhesion of chemical vapor deposition (CVD) diamond layers to steel. |
| first_indexed | 2024-03-10T12:55:55Z |
| format | Article |
| id | doaj.art-3ea6b7119a224303a2535b64426aeb1c |
| institution | Directory Open Access Journal |
| issn | 2504-4494 |
| language | English |
| last_indexed | 2024-03-10T12:55:55Z |
| publishDate | 2021-03-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Journal of Manufacturing and Materials Processing |
| spelling | doaj.art-3ea6b7119a224303a2535b64426aeb1c2023-11-21T11:52:35ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942021-03-01522710.3390/jmmp5020027Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting MaterialsRichard Börner0Pierre Landgraf1Simon Kimme2Christian Titsch3Thomas Lampke4Andreas Schubert5Professorship Micromanufacturing Technology, Chemnitz University of Technology, 09107 Chemnitz, GermanyMaterials and Surface Engineering Group, Chemnitz University of Technology, 09107 Chemnitz, GermanyProfessorship Adaptronics and Lightweight Design in Production, Chemnitz University of Technology, 09107 Chemnitz, GermanyProfessorship Adaptronics and Lightweight Design in Production, Chemnitz University of Technology, 09107 Chemnitz, GermanyMaterials and Surface Engineering Group, Chemnitz University of Technology, 09107 Chemnitz, GermanyProfessorship Micromanufacturing Technology, Chemnitz University of Technology, 09107 Chemnitz, GermanyThe importance of functional surfaces is continuously growing in the context of increasing demands on the sustainability of performance, resource efficiency and manufacturing costs of technical systems. For example, microstructured substrate surfaces can contribute to enhance the adhesion of layers, which in turn ensure the wear protection of a highly loaded component. Many microstructuring processes require a system change, entailing high costs. However, the ultrasonic vibration superimposed machining (UVSM) can be implemented as a finishing process. Due to its defined cutting-edge geometry and kinematics, UVSM represents a suitable method for a reliable generation of predefined surface microstructures. In order to optimize the process regarding the tool wear behavior and thus the geometrical characteristics of the surface microstructure, experimental investigations are carried out to find the most suitable combination of heat treatment condition of the martensitic stainless-steel X46Cr13 and various cutting materials. A vibration system for workpiece-side excitation is used for the experimental cutting tests. The most promising results were obtained within the combination of cemented carbide as a cutting tool and soft annealing as a heat treatment condition. They serve as a base for extensive investigations on the effects of substrate microstructuring to the adhesion of chemical vapor deposition (CVD) diamond layers to steel.https://www.mdpi.com/2504-4494/5/2/27functional surfaceheat treatmentsurface microstructuresurface analysistool wear analysisultrasonic vibration superimposed machining |
| spellingShingle | Richard Börner Pierre Landgraf Simon Kimme Christian Titsch Thomas Lampke Andreas Schubert Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials Journal of Manufacturing and Materials Processing functional surface heat treatment surface microstructure surface analysis tool wear analysis ultrasonic vibration superimposed machining |
| title | Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials |
| title_full | Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials |
| title_fullStr | Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials |
| title_full_unstemmed | Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials |
| title_short | Fundamental Investigations in Tool Wear and Characteristics of Surface Microstructure for Ultrasonic Vibration Superimposed Machining of Heat-Treated X46Cr13 Steel Using Different Cutting Materials |
| title_sort | fundamental investigations in tool wear and characteristics of surface microstructure for ultrasonic vibration superimposed machining of heat treated x46cr13 steel using different cutting materials |
| topic | functional surface heat treatment surface microstructure surface analysis tool wear analysis ultrasonic vibration superimposed machining |
| url | https://www.mdpi.com/2504-4494/5/2/27 |
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