Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint Contaminants

Pigments can retain their color for many centuries and can withstand the effects of light and weather. The paint industry suffers from issues like aggressive moisture, corrosion, and further environmental contamination of the pigment materials. Low-cost, long-lasting, and large-scale pigments are hi...

Full description

Bibliographic Details
Main Authors: Mohua Sinhababu, Anurag Roy, Narendra Kumar, Monojit Dutta, Senthilarasu Sundaram, Smagul Karazhanov, Gopalkrishnan Udayabhanu
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/11/9/2299
_version_ 1797517856828555264
author Mohua Sinhababu
Anurag Roy
Narendra Kumar
Monojit Dutta
Senthilarasu Sundaram
Smagul Karazhanov
Gopalkrishnan Udayabhanu
author_facet Mohua Sinhababu
Anurag Roy
Narendra Kumar
Monojit Dutta
Senthilarasu Sundaram
Smagul Karazhanov
Gopalkrishnan Udayabhanu
author_sort Mohua Sinhababu
collection DOAJ
description Pigments can retain their color for many centuries and can withstand the effects of light and weather. The paint industry suffers from issues like aggressive moisture, corrosion, and further environmental contamination of the pigment materials. Low-cost, long-lasting, and large-scale pigments are highly desirable to protect against the challenges of contamination that exist in the paint industry. This exploratory study reinforces the color and thermal stability of industrial-grade (IG) magnetite (Fe<sub>3</sub>O<sub>4</sub>). IG Fe<sub>3</sub>O<sub>4</sub> pigments were further considered for surface treatment with sodium hexametaphosphate (SHMP). This metaphosphate hexamer sequestrant provides good dispersion ability and a high surface energy giving thermal and dust protection to the pigment. Various physicochemical characterizations were employed to understand the effectiveness of this treatment across various temperatures (180–300 °C). The X-ray diffraction, Raman, and X-ray photoelectron spectroscopy techniques signify that the SHMP-treated Fe<sub>3</sub>O<sub>4</sub> acquired magnetite phase stability up to 300 °C. In addition, the delta-E color difference method was also adopted to measure the effective pigment properties, where the delta-E value significantly decreased from 8.77 to 0.84 once treated with SHMP at 300 °C. The distinct color retention at 300 °C and the improved dispersion properties of surface-treated Fe<sub>3</sub>O<sub>4</sub> positions this pigment as a robust candidate for high-temperature paint and coating applications. This study further encompasses an effort to design low-cost, large-scale, and thermally stable pigments that can protect against UV-rays, dust, corrosion, and other color contaminants that are endured by building paints.
first_indexed 2024-03-10T07:22:02Z
format Article
id doaj.art-3eccd5601a5b48faa8401d0b228f41dd
institution Directory Open Access Journal
issn 2079-4991
language English
last_indexed 2024-03-10T07:22:02Z
publishDate 2021-09-01
publisher MDPI AG
record_format Article
series Nanomaterials
spelling doaj.art-3eccd5601a5b48faa8401d0b228f41dd2023-11-22T14:30:24ZengMDPI AGNanomaterials2079-49912021-09-01119229910.3390/nano11092299Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint ContaminantsMohua Sinhababu0Anurag Roy1Narendra Kumar2Monojit Dutta3Senthilarasu Sundaram4Smagul Karazhanov5Gopalkrishnan Udayabhanu6Department of Chemistry, Indian Institute of Technology (Indian School of Mines), Dhanbad 826004, IndiaEnvironment and Sustainability Institute, University of Exeter, Penryn Campus, Cornwall TR10 9FE, UKResearch & Development, Tata Pigments Limited, Boulevard, Sakchi, Jamshedpur 831002, IndiaResearch & Development, Tata Steel Limited, Jamshedpur 831007, IndiaEnvironment and Sustainability Institute, University of Exeter, Penryn Campus, Cornwall TR10 9FE, UKInstitute for Energy Technology (IFE), P.O. Box 40, 2027 Kjeller, NorwayDepartment of Chemistry, Indian Institute of Technology (Indian School of Mines), Dhanbad 826004, IndiaPigments can retain their color for many centuries and can withstand the effects of light and weather. The paint industry suffers from issues like aggressive moisture, corrosion, and further environmental contamination of the pigment materials. Low-cost, long-lasting, and large-scale pigments are highly desirable to protect against the challenges of contamination that exist in the paint industry. This exploratory study reinforces the color and thermal stability of industrial-grade (IG) magnetite (Fe<sub>3</sub>O<sub>4</sub>). IG Fe<sub>3</sub>O<sub>4</sub> pigments were further considered for surface treatment with sodium hexametaphosphate (SHMP). This metaphosphate hexamer sequestrant provides good dispersion ability and a high surface energy giving thermal and dust protection to the pigment. Various physicochemical characterizations were employed to understand the effectiveness of this treatment across various temperatures (180–300 °C). The X-ray diffraction, Raman, and X-ray photoelectron spectroscopy techniques signify that the SHMP-treated Fe<sub>3</sub>O<sub>4</sub> acquired magnetite phase stability up to 300 °C. In addition, the delta-E color difference method was also adopted to measure the effective pigment properties, where the delta-E value significantly decreased from 8.77 to 0.84 once treated with SHMP at 300 °C. The distinct color retention at 300 °C and the improved dispersion properties of surface-treated Fe<sub>3</sub>O<sub>4</sub> positions this pigment as a robust candidate for high-temperature paint and coating applications. This study further encompasses an effort to design low-cost, large-scale, and thermally stable pigments that can protect against UV-rays, dust, corrosion, and other color contaminants that are endured by building paints.https://www.mdpi.com/2079-4991/11/9/2299magnetitethermal stabilityenvironmental contaminationSHMP-treatedXRDcalcined
spellingShingle Mohua Sinhababu
Anurag Roy
Narendra Kumar
Monojit Dutta
Senthilarasu Sundaram
Smagul Karazhanov
Gopalkrishnan Udayabhanu
Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint Contaminants
Nanomaterials
magnetite
thermal stability
environmental contamination
SHMP-treated
XRD
calcined
title Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint Contaminants
title_full Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint Contaminants
title_fullStr Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint Contaminants
title_full_unstemmed Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint Contaminants
title_short Surface Treatment of Industrial-Grade Magnetite Particles for Enhanced Thermal Stability and Mitigating Paint Contaminants
title_sort surface treatment of industrial grade magnetite particles for enhanced thermal stability and mitigating paint contaminants
topic magnetite
thermal stability
environmental contamination
SHMP-treated
XRD
calcined
url https://www.mdpi.com/2079-4991/11/9/2299
work_keys_str_mv AT mohuasinhababu surfacetreatmentofindustrialgrademagnetiteparticlesforenhancedthermalstabilityandmitigatingpaintcontaminants
AT anuragroy surfacetreatmentofindustrialgrademagnetiteparticlesforenhancedthermalstabilityandmitigatingpaintcontaminants
AT narendrakumar surfacetreatmentofindustrialgrademagnetiteparticlesforenhancedthermalstabilityandmitigatingpaintcontaminants
AT monojitdutta surfacetreatmentofindustrialgrademagnetiteparticlesforenhancedthermalstabilityandmitigatingpaintcontaminants
AT senthilarasusundaram surfacetreatmentofindustrialgrademagnetiteparticlesforenhancedthermalstabilityandmitigatingpaintcontaminants
AT smagulkarazhanov surfacetreatmentofindustrialgrademagnetiteparticlesforenhancedthermalstabilityandmitigatingpaintcontaminants
AT gopalkrishnanudayabhanu surfacetreatmentofindustrialgrademagnetiteparticlesforenhancedthermalstabilityandmitigatingpaintcontaminants