A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous Alloys
Additive manufacturing is a key component of the fourth industrial revolution (IR4.0) that has received increased attention over the last three decades. Metal additive manufacturing is broadly classified into two types: melting-based additive manufacturing and solid-state additive manufacturing. Fri...
| Main Authors: | , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2023-03-01
|
| Series: | Materials |
| Subjects: | |
| Online Access: | https://www.mdpi.com/1996-1944/16/7/2723 |
| _version_ | 1797607557125111808 |
|---|---|
| author | Adeel Hassan Srinivasa Rao Pedapati Mokhtar Awang Imtiaz Ali Soomro |
| author_facet | Adeel Hassan Srinivasa Rao Pedapati Mokhtar Awang Imtiaz Ali Soomro |
| author_sort | Adeel Hassan |
| collection | DOAJ |
| description | Additive manufacturing is a key component of the fourth industrial revolution (IR4.0) that has received increased attention over the last three decades. Metal additive manufacturing is broadly classified into two types: melting-based additive manufacturing and solid-state additive manufacturing. Friction stir additive manufacturing (FSAM) is a subset of solid-state additive manufacturing that produces big area multi-layered components through plate addition fashion using the friction stir welding (FSW) concept. Because of the solid-state process in nature, the part produced has equiaxed grain structure, which leads to better mechanical properties with less residual stresses and solidification defects when compared to existing melting-based additive manufacturing processes. The current review article intends to highlight the working principle and previous research conducted by various research groups using FSAM as an emerging material synthesizing technique. The summary of affecting process parameters and defects claimed for different research materials is discussed in detail based on open access experimental data. Mechanical properties such as microhardness and tensile strength, as well as microstructural properties such as grain refinement and morphology, are summarized in comparison to the base material. Furthermore, the viability and potential application of FSAM, as well as its current academic research status with technology readiness level and future recommendations are discussed meticulously. |
| first_indexed | 2024-03-11T05:31:37Z |
| format | Article |
| id | doaj.art-3f0c2bf63a2f45db970040a436fdd577 |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-11T05:31:37Z |
| publishDate | 2023-03-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-3f0c2bf63a2f45db970040a436fdd5772023-11-17T17:04:10ZengMDPI AGMaterials1996-19442023-03-01167272310.3390/ma16072723A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous AlloysAdeel Hassan0Srinivasa Rao Pedapati1Mokhtar Awang2Imtiaz Ali Soomro3Department of Mechanical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak Darul Ridzuan, MalaysiaDepartment of Mechanical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak Darul Ridzuan, MalaysiaDepartment of Mechanical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak Darul Ridzuan, MalaysiaDepartment of Mechanical Engineering, Universiti Teknologi PETRONAS, Seri Iskandar 32610, Perak Darul Ridzuan, MalaysiaAdditive manufacturing is a key component of the fourth industrial revolution (IR4.0) that has received increased attention over the last three decades. Metal additive manufacturing is broadly classified into two types: melting-based additive manufacturing and solid-state additive manufacturing. Friction stir additive manufacturing (FSAM) is a subset of solid-state additive manufacturing that produces big area multi-layered components through plate addition fashion using the friction stir welding (FSW) concept. Because of the solid-state process in nature, the part produced has equiaxed grain structure, which leads to better mechanical properties with less residual stresses and solidification defects when compared to existing melting-based additive manufacturing processes. The current review article intends to highlight the working principle and previous research conducted by various research groups using FSAM as an emerging material synthesizing technique. The summary of affecting process parameters and defects claimed for different research materials is discussed in detail based on open access experimental data. Mechanical properties such as microhardness and tensile strength, as well as microstructural properties such as grain refinement and morphology, are summarized in comparison to the base material. Furthermore, the viability and potential application of FSAM, as well as its current academic research status with technology readiness level and future recommendations are discussed meticulously.https://www.mdpi.com/1996-1944/16/7/2723metal additive manufacturingfriction stir additive manufacturingsolid-statemetallic laminatesgrain refinementnon-ferrous alloys |
| spellingShingle | Adeel Hassan Srinivasa Rao Pedapati Mokhtar Awang Imtiaz Ali Soomro A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous Alloys Materials metal additive manufacturing friction stir additive manufacturing solid-state metallic laminates grain refinement non-ferrous alloys |
| title | A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous Alloys |
| title_full | A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous Alloys |
| title_fullStr | A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous Alloys |
| title_full_unstemmed | A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous Alloys |
| title_short | A Comprehensive Review of Friction Stir Additive Manufacturing (FSAM) of Non-Ferrous Alloys |
| title_sort | comprehensive review of friction stir additive manufacturing fsam of non ferrous alloys |
| topic | metal additive manufacturing friction stir additive manufacturing solid-state metallic laminates grain refinement non-ferrous alloys |
| url | https://www.mdpi.com/1996-1944/16/7/2723 |
| work_keys_str_mv | AT adeelhassan acomprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys AT srinivasaraopedapati acomprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys AT mokhtarawang acomprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys AT imtiazalisoomro acomprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys AT adeelhassan comprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys AT srinivasaraopedapati comprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys AT mokhtarawang comprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys AT imtiazalisoomro comprehensivereviewoffrictionstiradditivemanufacturingfsamofnonferrousalloys |