Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin

As an important thermosetting material, flame-retardant epoxy resin has various applications in the aerospace, chemical, and electronics industry, and other fields. However, the flame retardancy of epoxy resins is often improved at the expense of mechanical performance. The contradiction between fla...

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Main Authors: Jiashui Lan, Dingsi Li, Wei Zhong, Wenhui Luo, Huagui Zhang, Mingfeng Chen
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/28/14/5354
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author Jiashui Lan
Dingsi Li
Wei Zhong
Wenhui Luo
Huagui Zhang
Mingfeng Chen
author_facet Jiashui Lan
Dingsi Li
Wei Zhong
Wenhui Luo
Huagui Zhang
Mingfeng Chen
author_sort Jiashui Lan
collection DOAJ
description As an important thermosetting material, flame-retardant epoxy resin has various applications in the aerospace, chemical, and electronics industry, and other fields. However, the flame retardancy of epoxy resins is often improved at the expense of mechanical performance. The contradiction between flame retardancy and mechanical properties seriously impedes the practical applications of epoxy resin (EP). Herein, iron-loaded polydopamine functionalized montmorillonite (D-Mt-Fe<sup>3+</sup>), which was prepared by dopamine, iron chloride and montmorillonite in an aqueous solution, was introduced to prepare iron-loaded polydopamine functionalized montmorillonite/epoxy resin composites (D-Mt-Fe<sup>3+</sup>/EP). As expected, D-Mt-Fe<sup>3+</sup>/EP-10 with 10 phr of D-Mt-Fe<sup>3+</sup> passed the UL-94 V-0 rating, achieved a limiting oxygen index (LOI) value of 31.0% and reduced the smoke production rate (SPR) and total smoke production (TSP), indicating that the introduction of D-Mt-Fe<sup>3+</sup> could endow EP with satisfactory flame retardancy through the radical scavenging function of dopamine in the gas phase and the catalytic charring effect of iron ions, respectively. Encouragingly, the mechanical property was also enhanced with the flexural strength increased by 25.5%. This work provided an attractive strategy for improving both the mechanical properties and fire resistance of EP, which greatly broadened their applications in the chemical industry and electronics field, etc.
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spelling doaj.art-3f52d9a83d5546e5a0882e136150e1052023-11-18T20:40:53ZengMDPI AGMolecules1420-30492023-07-012814535410.3390/molecules28145354Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy ResinJiashui Lan0Dingsi Li1Wei Zhong2Wenhui Luo3Huagui Zhang4Mingfeng Chen5Fujian Key Laboratory of Polymer Materials, College of Chemistry and Materials Science, Fujian Normal University, Fuzhou 350007, ChinaFujian Key Laboratory of Polymer Materials, College of Chemistry and Materials Science, Fujian Normal University, Fuzhou 350007, ChinaResearch and Development Department, Waexim (Xiamen) New Materials Co., Ltd., Xiamen 361023, ChinaFujian Key Laboratory of Polymer Materials, College of Chemistry and Materials Science, Fujian Normal University, Fuzhou 350007, ChinaFujian Key Laboratory of Polymer Materials, College of Chemistry and Materials Science, Fujian Normal University, Fuzhou 350007, ChinaFujian Key Laboratory of Polymer Materials, College of Chemistry and Materials Science, Fujian Normal University, Fuzhou 350007, ChinaAs an important thermosetting material, flame-retardant epoxy resin has various applications in the aerospace, chemical, and electronics industry, and other fields. However, the flame retardancy of epoxy resins is often improved at the expense of mechanical performance. The contradiction between flame retardancy and mechanical properties seriously impedes the practical applications of epoxy resin (EP). Herein, iron-loaded polydopamine functionalized montmorillonite (D-Mt-Fe<sup>3+</sup>), which was prepared by dopamine, iron chloride and montmorillonite in an aqueous solution, was introduced to prepare iron-loaded polydopamine functionalized montmorillonite/epoxy resin composites (D-Mt-Fe<sup>3+</sup>/EP). As expected, D-Mt-Fe<sup>3+</sup>/EP-10 with 10 phr of D-Mt-Fe<sup>3+</sup> passed the UL-94 V-0 rating, achieved a limiting oxygen index (LOI) value of 31.0% and reduced the smoke production rate (SPR) and total smoke production (TSP), indicating that the introduction of D-Mt-Fe<sup>3+</sup> could endow EP with satisfactory flame retardancy through the radical scavenging function of dopamine in the gas phase and the catalytic charring effect of iron ions, respectively. Encouragingly, the mechanical property was also enhanced with the flexural strength increased by 25.5%. This work provided an attractive strategy for improving both the mechanical properties and fire resistance of EP, which greatly broadened their applications in the chemical industry and electronics field, etc.https://www.mdpi.com/1420-3049/28/14/5354epoxy resiniron-loaded polydopaminemontmorilloniteflame retardancy
spellingShingle Jiashui Lan
Dingsi Li
Wei Zhong
Wenhui Luo
Huagui Zhang
Mingfeng Chen
Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin
Molecules
epoxy resin
iron-loaded polydopamine
montmorillonite
flame retardancy
title Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin
title_full Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin
title_fullStr Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin
title_full_unstemmed Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin
title_short Bio-Inspired Iron-Loaded Polydopamine Functionalized Montmorillonite as an Environmentally Friendly Flame Retardant for Epoxy Resin
title_sort bio inspired iron loaded polydopamine functionalized montmorillonite as an environmentally friendly flame retardant for epoxy resin
topic epoxy resin
iron-loaded polydopamine
montmorillonite
flame retardancy
url https://www.mdpi.com/1420-3049/28/14/5354
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AT weizhong bioinspiredironloadedpolydopaminefunctionalizedmontmorilloniteasanenvironmentallyfriendlyflameretardantforepoxyresin
AT wenhuiluo bioinspiredironloadedpolydopaminefunctionalizedmontmorilloniteasanenvironmentallyfriendlyflameretardantforepoxyresin
AT huaguizhang bioinspiredironloadedpolydopaminefunctionalizedmontmorilloniteasanenvironmentallyfriendlyflameretardantforepoxyresin
AT mingfengchen bioinspiredironloadedpolydopaminefunctionalizedmontmorilloniteasanenvironmentallyfriendlyflameretardantforepoxyresin