Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory Evolution

The use of non-standard culture conditions has proven efficient to increase cell performance and recombinant protein production in different cell hosts. However, the establishment of high-producing cell populations through adaptive laboratory evolution (ALE) has been poorly explored, in particular f...

Full description

Bibliographic Details
Main Authors: Ricardo Correia, Bárbara Fernandes, Paula M. Alves, Manuel J.T. Carrondo, António Roldão
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Vaccines
Subjects:
Online Access:https://www.mdpi.com/2076-393X/8/4/589
_version_ 1797551616236191744
author Ricardo Correia
Bárbara Fernandes
Paula M. Alves
Manuel J.T. Carrondo
António Roldão
author_facet Ricardo Correia
Bárbara Fernandes
Paula M. Alves
Manuel J.T. Carrondo
António Roldão
author_sort Ricardo Correia
collection DOAJ
description The use of non-standard culture conditions has proven efficient to increase cell performance and recombinant protein production in different cell hosts. However, the establishment of high-producing cell populations through adaptive laboratory evolution (ALE) has been poorly explored, in particular for insect cells. In this study, insect High Five cells were successfully adapted to grow at a neutral culture pH (7.0) through ALE for an improved production of influenza hemagglutinin (HA)-displaying virus-like particles (VLPs). A stepwise approach was used for the adaptation process, in which the culture pH gradually increased from standard 6.2 to 7.0 (ΔPh = 0.2–0.3), and cells were maintained at each pH value for 2–3 weeks until a constant growth rate and a cell viability over 95% were observed. These adapted cells enabled an increase in cell-specific HA productivity up to three-fold and volumetric HA titer of up to four-fold as compared to non-adapted cells. Of note, the adaptation process is the element driving increased specific HA productivity as a pH shift alone was inefficient at improving productivities. The production of HA-VLPs in adapted cells was successfully demonstrated at the bioreactor scale. The produced HA-VLPs show the typical size and morphology of influenza VLPs, thus confirming the null impact of the adaptation process and neutral culture pH on the quality of HA-VLPs produced. This work strengthens the potential of ALE as a bioprocess engineering strategy to improve the production of influenza HA-VLPs in insect High Five cells.
first_indexed 2024-03-10T15:48:37Z
format Article
id doaj.art-3f54b88796624ab78b2562867c959eb2
institution Directory Open Access Journal
issn 2076-393X
language English
last_indexed 2024-03-10T15:48:37Z
publishDate 2020-10-01
publisher MDPI AG
record_format Article
series Vaccines
spelling doaj.art-3f54b88796624ab78b2562867c959eb22023-11-20T16:15:59ZengMDPI AGVaccines2076-393X2020-10-018458910.3390/vaccines8040589Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory EvolutionRicardo Correia0Bárbara Fernandes1Paula M. Alves2Manuel J.T. Carrondo3António Roldão4IBET, Instituto de Biologia Experimental e Tecnológica, Apartado 12, 2780-901 Oeiras, PortugalIBET, Instituto de Biologia Experimental e Tecnológica, Apartado 12, 2780-901 Oeiras, PortugalIBET, Instituto de Biologia Experimental e Tecnológica, Apartado 12, 2780-901 Oeiras, PortugalIBET, Instituto de Biologia Experimental e Tecnológica, Apartado 12, 2780-901 Oeiras, PortugalIBET, Instituto de Biologia Experimental e Tecnológica, Apartado 12, 2780-901 Oeiras, PortugalThe use of non-standard culture conditions has proven efficient to increase cell performance and recombinant protein production in different cell hosts. However, the establishment of high-producing cell populations through adaptive laboratory evolution (ALE) has been poorly explored, in particular for insect cells. In this study, insect High Five cells were successfully adapted to grow at a neutral culture pH (7.0) through ALE for an improved production of influenza hemagglutinin (HA)-displaying virus-like particles (VLPs). A stepwise approach was used for the adaptation process, in which the culture pH gradually increased from standard 6.2 to 7.0 (ΔPh = 0.2–0.3), and cells were maintained at each pH value for 2–3 weeks until a constant growth rate and a cell viability over 95% were observed. These adapted cells enabled an increase in cell-specific HA productivity up to three-fold and volumetric HA titer of up to four-fold as compared to non-adapted cells. Of note, the adaptation process is the element driving increased specific HA productivity as a pH shift alone was inefficient at improving productivities. The production of HA-VLPs in adapted cells was successfully demonstrated at the bioreactor scale. The produced HA-VLPs show the typical size and morphology of influenza VLPs, thus confirming the null impact of the adaptation process and neutral culture pH on the quality of HA-VLPs produced. This work strengthens the potential of ALE as a bioprocess engineering strategy to improve the production of influenza HA-VLPs in insect High Five cells.https://www.mdpi.com/2076-393X/8/4/589adaptive laboratory evolutioninsect High Five cellsbaculovirus expression systeminfluenza HA-VLPsimproved production
spellingShingle Ricardo Correia
Bárbara Fernandes
Paula M. Alves
Manuel J.T. Carrondo
António Roldão
Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory Evolution
Vaccines
adaptive laboratory evolution
insect High Five cells
baculovirus expression system
influenza HA-VLPs
improved production
title Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory Evolution
title_full Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory Evolution
title_fullStr Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory Evolution
title_full_unstemmed Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory Evolution
title_short Improving Influenza HA-Vlps Production in Insect High Five Cells via Adaptive Laboratory Evolution
title_sort improving influenza ha vlps production in insect high five cells via adaptive laboratory evolution
topic adaptive laboratory evolution
insect High Five cells
baculovirus expression system
influenza HA-VLPs
improved production
url https://www.mdpi.com/2076-393X/8/4/589
work_keys_str_mv AT ricardocorreia improvinginfluenzahavlpsproductionininsecthighfivecellsviaadaptivelaboratoryevolution
AT barbarafernandes improvinginfluenzahavlpsproductionininsecthighfivecellsviaadaptivelaboratoryevolution
AT paulamalves improvinginfluenzahavlpsproductionininsecthighfivecellsviaadaptivelaboratoryevolution
AT manueljtcarrondo improvinginfluenzahavlpsproductionininsecthighfivecellsviaadaptivelaboratoryevolution
AT antonioroldao improvinginfluenzahavlpsproductionininsecthighfivecellsviaadaptivelaboratoryevolution