Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel Engine

Diesel exhaust aftertreatment systems are required for meeting China StageIV emission regulations. This paper addresses an aftertreatment system designed to meet the China StageIV emission standards for nonroad vehicle markets. It presents a comprehensive experimental research work on aftertreatment...

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Main Authors: Lu Xie, Guozhang Jiang, Feng Qian
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/10/4/454
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author Lu Xie
Guozhang Jiang
Feng Qian
author_facet Lu Xie
Guozhang Jiang
Feng Qian
author_sort Lu Xie
collection DOAJ
description Diesel exhaust aftertreatment systems are required for meeting China StageIV emission regulations. This paper addresses an aftertreatment system designed to meet the China StageIV emission standards for nonroad vehicle markets. It presents a comprehensive experimental research work on aftertreatment skin temperature and the radiated impact on its neighboring parts in a nonroad vehicle powered by a middle range diesel engine under aftertreatment inlet/outlet with insulation and without insulation with multiple experimental conditions, as well as validating the emission results with these two different aftertreatment configurations. According to the experimental results, it can be observed that the aftertreatment inlet/outlet with insulation and without insulation using a Diesel Oxidant Catalyst (DOC) + Diesel Particle Filter (DPF) + Selective Catalytic Reduction (SCR) scheme could both meet China StageIV emission regulations and the whole vehicle arrangement. The connection pipe is generally short between the aftertreatment and the engine turbo charger on nonroad application vehicles, which results in the exhaust gas temperature of the internal aftertreatment at each point being similar, with variation within ±2% for the aftertreatment inlet/outlet with insulation compared to the aftertreatment inlet/outlet without insulation. The aftertreatment skin temperature differences under these two configurations occur on the inlet module and outlet module, and the skin temperatures of other aftertreatment modules are little impacted. These experimental results also validate the radiation model. All aftertreatment skin temperatures are measured with different experimental conditions. In future, if considering integrating other parts like sensors on the surface of the aftertreatment, the configuration with insulation is recommended. As per the experimental results, the maximum inlet skin temperature can lower nearly 50% with insulation and the maximum outlet temperature could lower about 28% compared to the configuration without inlet/outlet insulation. If taking cost into consideration, the configuration without insulation is suggested. This research also introduces alternative solutions for different concerns for real applications. The methodology provides effective guidance and reference for future aftertreatment insulation considerations for inlet modules and outlet modules on real applications.
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spelling doaj.art-3ffb783d068f48f39842b85248a14e662023-11-19T22:22:42ZengMDPI AGCatalysts2073-43442020-04-0110445410.3390/catal10040454Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel EngineLu Xie0Guozhang Jiang1Feng Qian2College of Machinery and Automation, Wuhan University of Science and Technology, No. 947 Heping Road, Wuhan 430081, Hubei, ChinaCollege of Machinery and Automation, Wuhan University of Science and Technology, No. 947 Heping Road, Wuhan 430081, Hubei, ChinaCollege of Automotive and Transportation Engineering, Wuhan University of Science and Technology, No. 947 Heping Road, Wuhan 430081, Hubei, ChinaDiesel exhaust aftertreatment systems are required for meeting China StageIV emission regulations. This paper addresses an aftertreatment system designed to meet the China StageIV emission standards for nonroad vehicle markets. It presents a comprehensive experimental research work on aftertreatment skin temperature and the radiated impact on its neighboring parts in a nonroad vehicle powered by a middle range diesel engine under aftertreatment inlet/outlet with insulation and without insulation with multiple experimental conditions, as well as validating the emission results with these two different aftertreatment configurations. According to the experimental results, it can be observed that the aftertreatment inlet/outlet with insulation and without insulation using a Diesel Oxidant Catalyst (DOC) + Diesel Particle Filter (DPF) + Selective Catalytic Reduction (SCR) scheme could both meet China StageIV emission regulations and the whole vehicle arrangement. The connection pipe is generally short between the aftertreatment and the engine turbo charger on nonroad application vehicles, which results in the exhaust gas temperature of the internal aftertreatment at each point being similar, with variation within ±2% for the aftertreatment inlet/outlet with insulation compared to the aftertreatment inlet/outlet without insulation. The aftertreatment skin temperature differences under these two configurations occur on the inlet module and outlet module, and the skin temperatures of other aftertreatment modules are little impacted. These experimental results also validate the radiation model. All aftertreatment skin temperatures are measured with different experimental conditions. In future, if considering integrating other parts like sensors on the surface of the aftertreatment, the configuration with insulation is recommended. As per the experimental results, the maximum inlet skin temperature can lower nearly 50% with insulation and the maximum outlet temperature could lower about 28% compared to the configuration without inlet/outlet insulation. If taking cost into consideration, the configuration without insulation is suggested. This research also introduces alternative solutions for different concerns for real applications. The methodology provides effective guidance and reference for future aftertreatment insulation considerations for inlet modules and outlet modules on real applications.https://www.mdpi.com/2073-4344/10/4/454aftertreatmentinsulationskin temperatureexperimental
spellingShingle Lu Xie
Guozhang Jiang
Feng Qian
Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel Engine
Catalysts
aftertreatment
insulation
skin temperature
experimental
title Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel Engine
title_full Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel Engine
title_fullStr Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel Engine
title_full_unstemmed Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel Engine
title_short Research on Aftertreatment Inlet_Outlet Insulation for A Nonroad Middle Range Diesel Engine
title_sort research on aftertreatment inlet outlet insulation for a nonroad middle range diesel engine
topic aftertreatment
insulation
skin temperature
experimental
url https://www.mdpi.com/2073-4344/10/4/454
work_keys_str_mv AT luxie researchonaftertreatmentinletoutletinsulationforanonroadmiddlerangedieselengine
AT guozhangjiang researchonaftertreatmentinletoutletinsulationforanonroadmiddlerangedieselengine
AT fengqian researchonaftertreatmentinletoutletinsulationforanonroadmiddlerangedieselengine