Pilot Plants for Industrial Nanoparticle Production by Flame Spray Pyrolysis
With the rapid advancement of nanotechnology and with nanoparticles beginning to enter into products, the demand for production-level quantities of advanced nanopowders such as multi-component or coated oxides is rising. Such advanced nanopart...
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Format: | Article |
Language: | English |
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Hosokawa Powder Technology Foundation
2014-03-01
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Series: | KONA Powder and Particle Journal |
Subjects: | |
Online Access: | https://www.jstage.jst.go.jp/article/kona/29/0/29_2011025/_pdf/-char/en |
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author | Karsten Wegner Björn Schimmöller Bénédicte Thiebaut Claudio Fernandez Tata N. Rao |
author_facet | Karsten Wegner Björn Schimmöller Bénédicte Thiebaut Claudio Fernandez Tata N. Rao |
author_sort | Karsten Wegner |
collection | DOAJ |
description | With the rapid advancement of nanotechnology and with nanoparticles beginning to enter into products, the demand for production-level quantities of advanced nanopowders such as multi-component or coated oxides is rising. Such advanced nanoparticles can be effectively made by flame spray pyrolysis (FSP), and research with laboratory reactors yielded a spectrum of new nanomaterials for catalysis, pigments, ceramics, optics, energy and biomaterials, among others. Here, the transfer of FSP nanopowder synthesis from gram-level lab-scale to pilot reactors with up to 10 metric tons annual production rate is investigated by the example of FSP pilot plants that were realized in industrial-oriented settings. Design considerations for such pilot-scale systems are addressed and guides to production cost estimates are given. Special attention is brought to safe and contained nanoparticle manufacture in order to address the growing awareness of the potential health and environmental effects of nanoparticles. |
first_indexed | 2024-12-20T13:53:06Z |
format | Article |
id | doaj.art-401845b9d357427b90614a5894199c32 |
institution | Directory Open Access Journal |
issn | 0288-4534 2187-5537 |
language | English |
last_indexed | 2024-12-20T13:53:06Z |
publishDate | 2014-03-01 |
publisher | Hosokawa Powder Technology Foundation |
record_format | Article |
series | KONA Powder and Particle Journal |
spelling | doaj.art-401845b9d357427b90614a5894199c322022-12-21T19:38:30ZengHosokawa Powder Technology FoundationKONA Powder and Particle Journal0288-45342187-55372014-03-0129025126510.14356/kona.2011025konaPilot Plants for Industrial Nanoparticle Production by Flame Spray PyrolysisKarsten Wegner0Björn Schimmöller1Bénédicte Thiebaut2Claudio Fernandez3Tata N. Rao4Particle Technology Laboratory, ETH ZurichParticle Technology Laboratory, ETH ZurichJohnson Matthey Technology CenterTecnan SLCentre for Nanomaterials, ARCIWith the rapid advancement of nanotechnology and with nanoparticles beginning to enter into products, the demand for production-level quantities of advanced nanopowders such as multi-component or coated oxides is rising. Such advanced nanoparticles can be effectively made by flame spray pyrolysis (FSP), and research with laboratory reactors yielded a spectrum of new nanomaterials for catalysis, pigments, ceramics, optics, energy and biomaterials, among others. Here, the transfer of FSP nanopowder synthesis from gram-level lab-scale to pilot reactors with up to 10 metric tons annual production rate is investigated by the example of FSP pilot plants that were realized in industrial-oriented settings. Design considerations for such pilot-scale systems are addressed and guides to production cost estimates are given. Special attention is brought to safe and contained nanoparticle manufacture in order to address the growing awareness of the potential health and environmental effects of nanoparticles.https://www.jstage.jst.go.jp/article/kona/29/0/29_2011025/_pdf/-char/ennanoparticlesflame spray pyrolysisaerosol synthesispilot-plantscale-up |
spellingShingle | Karsten Wegner Björn Schimmöller Bénédicte Thiebaut Claudio Fernandez Tata N. Rao Pilot Plants for Industrial Nanoparticle Production by Flame Spray Pyrolysis KONA Powder and Particle Journal nanoparticles flame spray pyrolysis aerosol synthesis pilot-plant scale-up |
title | Pilot Plants for Industrial Nanoparticle Production by Flame Spray Pyrolysis |
title_full | Pilot Plants for Industrial Nanoparticle Production by Flame Spray Pyrolysis |
title_fullStr | Pilot Plants for Industrial Nanoparticle Production by Flame Spray Pyrolysis |
title_full_unstemmed | Pilot Plants for Industrial Nanoparticle Production by Flame Spray Pyrolysis |
title_short | Pilot Plants for Industrial Nanoparticle Production by Flame Spray Pyrolysis |
title_sort | pilot plants for industrial nanoparticle production by flame spray pyrolysis |
topic | nanoparticles flame spray pyrolysis aerosol synthesis pilot-plant scale-up |
url | https://www.jstage.jst.go.jp/article/kona/29/0/29_2011025/_pdf/-char/en |
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