Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell Catalyst

Morphology control plays a major role in the design of solid catalysts. Since the heterogeneous Ziegler–Natta catalyst (ZNC) is based on the in situ synthesis of MgCl<sub>2</sub> support in a top-down manner, the individual control of the exterior and the interior structure of the cataly...

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Main Authors: Tomohiro Ikeda, Toru Wada, Yusuke Bando, Patchanee Chammingkwan, Toshiaki Taniike
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/11/9/1092
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author Tomohiro Ikeda
Toru Wada
Yusuke Bando
Patchanee Chammingkwan
Toshiaki Taniike
author_facet Tomohiro Ikeda
Toru Wada
Yusuke Bando
Patchanee Chammingkwan
Toshiaki Taniike
author_sort Tomohiro Ikeda
collection DOAJ
description Morphology control plays a major role in the design of solid catalysts. Since the heterogeneous Ziegler–Natta catalyst (ZNC) is based on the in situ synthesis of MgCl<sub>2</sub> support in a top-down manner, the individual control of the exterior and the interior structure of the catalyst macro-particles is challenging. In this study, we successfully prepared a ZNC with a multi-grain interior structure by the spray-drying of MgO nanoparticles, inspired by the fact that the MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> core–shell catalyst can maintain the morphology of the raw MgO nanoparticles. This catalyst is the first example of the bottom-up preparation of MgCl<sub>2</sub>-supported ZNC. Here, we report its basic preparation method, characterization results, and performance in the homo-polymerization of ethylene and propylene, and copolymerization with 1-hexene.
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spelling doaj.art-4028514e7b3e4e67b25a58b28d786c072023-11-22T12:21:16ZengMDPI AGCatalysts2073-43442021-09-01119109210.3390/catal11091092Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell CatalystTomohiro Ikeda0Toru Wada1Yusuke Bando2Patchanee Chammingkwan3Toshiaki Taniike4Graduate School of Advanced Science and Technology, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi 923-1292, Ishikawa, JapanGraduate School of Advanced Science and Technology, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi 923-1292, Ishikawa, JapanGraduate School of Advanced Science and Technology, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi 923-1292, Ishikawa, JapanGraduate School of Advanced Science and Technology, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi 923-1292, Ishikawa, JapanGraduate School of Advanced Science and Technology, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi 923-1292, Ishikawa, JapanMorphology control plays a major role in the design of solid catalysts. Since the heterogeneous Ziegler–Natta catalyst (ZNC) is based on the in situ synthesis of MgCl<sub>2</sub> support in a top-down manner, the individual control of the exterior and the interior structure of the catalyst macro-particles is challenging. In this study, we successfully prepared a ZNC with a multi-grain interior structure by the spray-drying of MgO nanoparticles, inspired by the fact that the MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> core–shell catalyst can maintain the morphology of the raw MgO nanoparticles. This catalyst is the first example of the bottom-up preparation of MgCl<sub>2</sub>-supported ZNC. Here, we report its basic preparation method, characterization results, and performance in the homo-polymerization of ethylene and propylene, and copolymerization with 1-hexene.https://www.mdpi.com/2073-4344/11/9/1092heterogeneous catalystsZiegler–Natta catalystspolymerizationco-polymerizationethylenepropylene
spellingShingle Tomohiro Ikeda
Toru Wada
Yusuke Bando
Patchanee Chammingkwan
Toshiaki Taniike
Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell Catalyst
Catalysts
heterogeneous catalysts
Ziegler–Natta catalysts
polymerization
co-polymerization
ethylene
propylene
title Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell Catalyst
title_full Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell Catalyst
title_fullStr Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell Catalyst
title_full_unstemmed Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell Catalyst
title_short Bottom-Up Synthesis of Multi-Grained Ziegler–Natta Catalyst Based on MgO/MgCl<sub>2</sub>/TiCl<sub>4</sub> Core–Shell Catalyst
title_sort bottom up synthesis of multi grained ziegler natta catalyst based on mgo mgcl sub 2 sub ticl sub 4 sub core shell catalyst
topic heterogeneous catalysts
Ziegler–Natta catalysts
polymerization
co-polymerization
ethylene
propylene
url https://www.mdpi.com/2073-4344/11/9/1092
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