Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting Lines

In this paper the authors present obtaining of a technological powder used for the continuous casting of steel. The powder is applied in the casting plant distributor to ensure thermal insulation, prevent oxidation of the steel and especially to capture the steel inclusions. The powder helps to puri...

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Main Authors: Nicolae Constantin, Valeriu Rucai*, Bogdan Florea, Cristian Dobrescu, Dragoș Florin Marcu
Format: Article
Language:English
Published: Faculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in Osijek 2022-01-01
Series:Tehnički Vjesnik
Subjects:
Online Access:https://hrcak.srce.hr/file/390877
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author Nicolae Constantin
Valeriu Rucai*
Bogdan Florea
Cristian Dobrescu
Dragoș Florin Marcu
author_facet Nicolae Constantin
Valeriu Rucai*
Bogdan Florea
Cristian Dobrescu
Dragoș Florin Marcu
author_sort Nicolae Constantin
collection DOAJ
description In this paper the authors present obtaining of a technological powder used for the continuous casting of steel. The powder is applied in the casting plant distributor to ensure thermal insulation, prevent oxidation of the steel and especially to capture the steel inclusions. The powder helps to purify the steel and thus improve its quality. The paper presents the physical and chemical characteristics of the power plant ash, which is a fine-grained waste, stored in dumps and which can be used for the production of coating powders. Several experimental recipes were made, in which the proportion of power plant ash was between 65-80%. To characterize the recipes, measurements were made to determine the humidity, volumetric mass, spread area, particle size analysis, melting temperature and chemical analysis. After analyzing the physical, chemical and thermal characteristics, pilot experimental batches were performed for testing in the steelworks. The favourable effects of the use of Cenoterm powder were highlighted by analyzing the slag samples taken from the experimental batches. These showed an increase in the MnO content of steel up to 30%, an increase in alumina, magnesium and a decrease in silica. They show that the molten powders in the formed slag are reactive and play a beneficial role in the quality of the steel. Consumption of ash-based coating powder was between 0.065 and 0.22 kg/t liquid steel.
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spelling doaj.art-40323fa66c17429c9b49e263efec268a2024-04-15T17:26:46ZengFaculty of Mechanical Engineering in Slavonski Brod, Faculty of Electrical Engineering in Osijek, Faculty of Civil Engineering in OsijekTehnički Vjesnik1330-36511848-63392022-01-0129112112610.17559/TV-20210622173616Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting LinesNicolae Constantin0Valeriu Rucai*1Bogdan Florea2Cristian Dobrescu3Dragoș Florin Marcu4University POLITEHNICA of Bucharest, 313, Splaiul Independenței, 060042University POLITEHNICA of Bucharest, 313, Splaiul Independenței, 060042University POLITEHNICA of Bucharest, 313, Splaiul Independenței, 060042University POLITEHNICA of Bucharest, 313, Splaiul Independenței, 060042University POLITEHNICA of Bucharest, 313, Splaiul Independenței, 060042In this paper the authors present obtaining of a technological powder used for the continuous casting of steel. The powder is applied in the casting plant distributor to ensure thermal insulation, prevent oxidation of the steel and especially to capture the steel inclusions. The powder helps to purify the steel and thus improve its quality. The paper presents the physical and chemical characteristics of the power plant ash, which is a fine-grained waste, stored in dumps and which can be used for the production of coating powders. Several experimental recipes were made, in which the proportion of power plant ash was between 65-80%. To characterize the recipes, measurements were made to determine the humidity, volumetric mass, spread area, particle size analysis, melting temperature and chemical analysis. After analyzing the physical, chemical and thermal characteristics, pilot experimental batches were performed for testing in the steelworks. The favourable effects of the use of Cenoterm powder were highlighted by analyzing the slag samples taken from the experimental batches. These showed an increase in the MnO content of steel up to 30%, an increase in alumina, magnesium and a decrease in silica. They show that the molten powders in the formed slag are reactive and play a beneficial role in the quality of the steel. Consumption of ash-based coating powder was between 0.065 and 0.22 kg/t liquid steel.https://hrcak.srce.hr/file/390877coating powdercontinuous castingdispersersteelthermal electric plant ash
spellingShingle Nicolae Constantin
Valeriu Rucai*
Bogdan Florea
Cristian Dobrescu
Dragoș Florin Marcu
Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting Lines
Tehnički Vjesnik
coating powder
continuous casting
disperser
steel
thermal electric plant ash
title Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting Lines
title_full Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting Lines
title_fullStr Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting Lines
title_full_unstemmed Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting Lines
title_short Experimental Research for Operating Thermal Electric Plant Ash in Coating Powder Production Used in the Continuous Steel Casting Lines
title_sort experimental research for operating thermal electric plant ash in coating powder production used in the continuous steel casting lines
topic coating powder
continuous casting
disperser
steel
thermal electric plant ash
url https://hrcak.srce.hr/file/390877
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AT valeriurucai experimentalresearchforoperatingthermalelectricplantashincoatingpowderproductionusedinthecontinuoussteelcastinglines
AT bogdanflorea experimentalresearchforoperatingthermalelectricplantashincoatingpowderproductionusedinthecontinuoussteelcastinglines
AT cristiandobrescu experimentalresearchforoperatingthermalelectricplantashincoatingpowderproductionusedinthecontinuoussteelcastinglines
AT dragosflorinmarcu experimentalresearchforoperatingthermalelectricplantashincoatingpowderproductionusedinthecontinuoussteelcastinglines