Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteries

Liquid cooling (LC) performs better than various other cooling technologies for battery thermal management (BTM) in electric vehicles (EVs), attributed to its high efficiency and low power consumption. However, the LC system for cylindrical lithium-ion batteries (CLIBs) has been scarcely designed an...

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Main Authors: Gang Liang, Jian Li, Junyi He, Junwei Tian, Xuhong Chen, Lin Chen
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Energy Reports
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2352484722006369
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author Gang Liang
Jian Li
Junyi He
Junwei Tian
Xuhong Chen
Lin Chen
author_facet Gang Liang
Jian Li
Junyi He
Junwei Tian
Xuhong Chen
Lin Chen
author_sort Gang Liang
collection DOAJ
description Liquid cooling (LC) performs better than various other cooling technologies for battery thermal management (BTM) in electric vehicles (EVs), attributed to its high efficiency and low power consumption. However, the LC system for cylindrical lithium-ion batteries (CLIBs) has been scarcely designed and studied from the perspective of BTM unitization. In present work, a solution of unitization-based BTM with a novel distributed water-cooling component was proposed. Then, in COMSOL software, the multi-physical-field model of BTM system was carefully built to investigate the effects of three important system parameters (Vef, Ncc, and Tin) on the system performance. The results show that all the three parameters required determining moderately for balancing the system cooling performance, power consumption, and lightweight. Via stepwise analysis, the relatively optimal values of Vef, Ncc, and Tinwere found to be 9 × 10−7m3s−1, 4, and 34 °C respectively. In this case, Tmaxmwas controlled at 38.95 °C with ΔTmaxmas 4.36 °C, which could also well meet the battery temperature requirement under the unfavorable conditions of high ambient temperature (35 °C) and large discharge C-rate (3 C). Comparatively, Tinmore significantly influenced the transient thermal behavior of BTM system, and should not be lower than 32 °C. For the temperature distribution, the results of this study are superior to those in the referred literature at both the battery and module levels. In particular, such an advantage is favorable to improve the performance consistency among battery cells, and thus helps to prolong the lifespan of battery module/pack. In practical EV applications, the BTM unitization enables the restraining of thermal runaway propagation in battery system. This study can provide valuable reference to design and study the LC-BTM system of CLIBs in EVs.
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spelling doaj.art-40494033b293446c95869f2bce35c66f2023-02-21T05:10:54ZengElsevierEnergy Reports2352-48472022-11-01846084621Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteriesGang Liang0Jian Li1Junyi He2Junwei Tian3Xuhong Chen4Lin Chen5Department of Mechatronics Engineering, College of Mechanical Engineering, Guangxi University, Nanning, 530000, China; School of Mechanical and Electronic Engineering, Jingdezhen University, Jingdezhen, 333400, ChinaSchool of Mechanical and Electronic Engineering, Jingdezhen University, Jingdezhen, 333400, ChinaDepartment of Mechatronics Engineering, College of Mechanical Engineering, Guangxi University, Nanning, 530000, ChinaDepartment of Mechatronics Engineering, College of Mechanical Engineering, Guangxi University, Nanning, 530000, ChinaDepartment of Mechatronics Engineering, College of Mechanical Engineering, Guangxi University, Nanning, 530000, ChinaDepartment of Mechatronics Engineering, College of Mechanical Engineering, Guangxi University, Nanning, 530000, China; Corresponding author.Liquid cooling (LC) performs better than various other cooling technologies for battery thermal management (BTM) in electric vehicles (EVs), attributed to its high efficiency and low power consumption. However, the LC system for cylindrical lithium-ion batteries (CLIBs) has been scarcely designed and studied from the perspective of BTM unitization. In present work, a solution of unitization-based BTM with a novel distributed water-cooling component was proposed. Then, in COMSOL software, the multi-physical-field model of BTM system was carefully built to investigate the effects of three important system parameters (Vef, Ncc, and Tin) on the system performance. The results show that all the three parameters required determining moderately for balancing the system cooling performance, power consumption, and lightweight. Via stepwise analysis, the relatively optimal values of Vef, Ncc, and Tinwere found to be 9 × 10−7m3s−1, 4, and 34 °C respectively. In this case, Tmaxmwas controlled at 38.95 °C with ΔTmaxmas 4.36 °C, which could also well meet the battery temperature requirement under the unfavorable conditions of high ambient temperature (35 °C) and large discharge C-rate (3 C). Comparatively, Tinmore significantly influenced the transient thermal behavior of BTM system, and should not be lower than 32 °C. For the temperature distribution, the results of this study are superior to those in the referred literature at both the battery and module levels. In particular, such an advantage is favorable to improve the performance consistency among battery cells, and thus helps to prolong the lifespan of battery module/pack. In practical EV applications, the BTM unitization enables the restraining of thermal runaway propagation in battery system. This study can provide valuable reference to design and study the LC-BTM system of CLIBs in EVs.http://www.sciencedirect.com/science/article/pii/S2352484722006369Battery thermal managementCylindrical lithium-ion batteryLiquid coolingUnitizationDistributed water-cooling component
spellingShingle Gang Liang
Jian Li
Junyi He
Junwei Tian
Xuhong Chen
Lin Chen
Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteries
Energy Reports
Battery thermal management
Cylindrical lithium-ion battery
Liquid cooling
Unitization
Distributed water-cooling component
title Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteries
title_full Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteries
title_fullStr Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteries
title_full_unstemmed Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteries
title_short Numerical investigation on a unitization-based thermal management for cylindrical lithium-ion batteries
title_sort numerical investigation on a unitization based thermal management for cylindrical lithium ion batteries
topic Battery thermal management
Cylindrical lithium-ion battery
Liquid cooling
Unitization
Distributed water-cooling component
url http://www.sciencedirect.com/science/article/pii/S2352484722006369
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