Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters

Laminated busbars offer numerous advantages over traditional busbars, cables, and wiring harnesses due to their lower stray inductance, higher capacitance, and compact size. These characteristics make them particularly well-suited for use in electric vehicles, where space is a constraint and relia...

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Main Authors: VENUGOPAL, A., ROBERT, F.
Format: Article
Language:English
Published: Stefan cel Mare University of Suceava 2023-05-01
Series:Advances in Electrical and Computer Engineering
Subjects:
Online Access:http://dx.doi.org/10.4316/AECE.2023.02010
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author VENUGOPAL, A.
ROBERT, F.
author_facet VENUGOPAL, A.
ROBERT, F.
author_sort VENUGOPAL, A.
collection DOAJ
description Laminated busbars offer numerous advantages over traditional busbars, cables, and wiring harnesses due to their lower stray inductance, higher capacitance, and compact size. These characteristics make them particularly well-suited for use in electric vehicles, where space is a constraint and reliable power distribution is critical. This study presents the optimization of a laminated busbar for use in an electric car traction inverter. The laminated busbar structure is simulated in the electrostatic, magnetostatic, and thermal domains to optimize its stray parameters and thermal attributes using finite element analysis software. The work has a step-by-step process that includes optimizing insulation material, conductor overlap area, bending of terminals and their combined effect, and reducing the laminated busbar current density and thermal gradient. The results demonstrate that the optimization significantly increases the parasitic capacitance by 14.8%, reduces the stray inductance by 2.73% and thermal gradient by 2.34%, with negligible variation in the stray resistance. This research provides a comprehensive account of the optimization process of laminated busbars for electric vehicle traction inverters.
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spelling doaj.art-40562bceed9f4f36b8e69de625b73c382023-06-05T20:19:26ZengStefan cel Mare University of SuceavaAdvances in Electrical and Computer Engineering1582-74451844-76002023-05-01232859210.4316/AECE.2023.02010Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray ParametersVENUGOPAL, A.ROBERT, F.Laminated busbars offer numerous advantages over traditional busbars, cables, and wiring harnesses due to their lower stray inductance, higher capacitance, and compact size. These characteristics make them particularly well-suited for use in electric vehicles, where space is a constraint and reliable power distribution is critical. This study presents the optimization of a laminated busbar for use in an electric car traction inverter. The laminated busbar structure is simulated in the electrostatic, magnetostatic, and thermal domains to optimize its stray parameters and thermal attributes using finite element analysis software. The work has a step-by-step process that includes optimizing insulation material, conductor overlap area, bending of terminals and their combined effect, and reducing the laminated busbar current density and thermal gradient. The results demonstrate that the optimization significantly increases the parasitic capacitance by 14.8%, reduces the stray inductance by 2.73% and thermal gradient by 2.34%, with negligible variation in the stray resistance. This research provides a comprehensive account of the optimization process of laminated busbars for electric vehicle traction inverters.http://dx.doi.org/10.4316/AECE.2023.02010electric vehiclebusbaroptimizationfinite element analysisparasitic capacitance
spellingShingle VENUGOPAL, A.
ROBERT, F.
Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters
Advances in Electrical and Computer Engineering
electric vehicle
busbar
optimization
finite element analysis
parasitic capacitance
title Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters
title_full Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters
title_fullStr Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters
title_full_unstemmed Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters
title_short Optimization of Laminated Busbars in Traction Inverters of Electric Vehicles for Improved Stray Parameters
title_sort optimization of laminated busbars in traction inverters of electric vehicles for improved stray parameters
topic electric vehicle
busbar
optimization
finite element analysis
parasitic capacitance
url http://dx.doi.org/10.4316/AECE.2023.02010
work_keys_str_mv AT venugopala optimizationoflaminatedbusbarsintractioninvertersofelectricvehiclesforimprovedstrayparameters
AT robertf optimizationoflaminatedbusbarsintractioninvertersofelectricvehiclesforimprovedstrayparameters