Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal Equations

The study proposed the chip formation steady-state model and cutting efficiency model for multi-cutters by Taylor tool life and fractal equation according to uniform chip thickness in high-speed band sawing process. Furthermore, a kind of new hook-tooth can be successfully applied on continuously un...

Full description

Bibliographic Details
Main Authors: Wu Sung-Hua, Huang Ming-Shyan, Jhou Cheng-En, Wei Chin-Chung
Format: Article
Language:English
Published: EDP Sciences 2018-01-01
Series:MATEC Web of Conferences
Online Access:https://doi.org/10.1051/matecconf/201820101001
_version_ 1818919713643692032
author Wu Sung-Hua
Huang Ming-Shyan
Jhou Cheng-En
Wei Chin-Chung
author_facet Wu Sung-Hua
Huang Ming-Shyan
Jhou Cheng-En
Wei Chin-Chung
author_sort Wu Sung-Hua
collection DOAJ
description The study proposed the chip formation steady-state model and cutting efficiency model for multi-cutters by Taylor tool life and fractal equation according to uniform chip thickness in high-speed band sawing process. Furthermore, a kind of new hook-tooth can be successfully applied on continuously uniformed chip formation in order to raise the production precision. The study developed MDOF cutting dynamics, which can be applied on multi-cutting process by Taylor tool life and fractal equations. Factors of affecting band-sawing included the cutting force, the cutting geometry, the cutting heat, the local stress-strain and the chip thickness formation uniformity. These factors had an important influence on tool wear, surface roughness, production precision and cutting efficiency in high-speed sawing process. The simulated results shown that, the wear resistance property is better at coating TiN 0.6 μm. In high-speed cutting process, the cutting improvement rate can be increased at least 13%. While the hook-tooth cutting speed achieved 120 m/min, comparing with non-coating cutting tooth, coating 0.6μm coating-layer can make the temperature decreased, obviously.
first_indexed 2024-12-20T01:10:14Z
format Article
id doaj.art-407dd84503654f02bb9bd1b13204bacb
institution Directory Open Access Journal
issn 2261-236X
language English
last_indexed 2024-12-20T01:10:14Z
publishDate 2018-01-01
publisher EDP Sciences
record_format Article
series MATEC Web of Conferences
spelling doaj.art-407dd84503654f02bb9bd1b13204bacb2022-12-21T19:58:42ZengEDP SciencesMATEC Web of Conferences2261-236X2018-01-012010100110.1051/matecconf/201820101001matecconf_ici2017_01001Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal EquationsWu Sung-HuaHuang Ming-ShyanJhou Cheng-EnWei Chin-ChungThe study proposed the chip formation steady-state model and cutting efficiency model for multi-cutters by Taylor tool life and fractal equation according to uniform chip thickness in high-speed band sawing process. Furthermore, a kind of new hook-tooth can be successfully applied on continuously uniformed chip formation in order to raise the production precision. The study developed MDOF cutting dynamics, which can be applied on multi-cutting process by Taylor tool life and fractal equations. Factors of affecting band-sawing included the cutting force, the cutting geometry, the cutting heat, the local stress-strain and the chip thickness formation uniformity. These factors had an important influence on tool wear, surface roughness, production precision and cutting efficiency in high-speed sawing process. The simulated results shown that, the wear resistance property is better at coating TiN 0.6 μm. In high-speed cutting process, the cutting improvement rate can be increased at least 13%. While the hook-tooth cutting speed achieved 120 m/min, comparing with non-coating cutting tooth, coating 0.6μm coating-layer can make the temperature decreased, obviously.https://doi.org/10.1051/matecconf/201820101001
spellingShingle Wu Sung-Hua
Huang Ming-Shyan
Jhou Cheng-En
Wei Chin-Chung
Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal Equations
MATEC Web of Conferences
title Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal Equations
title_full Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal Equations
title_fullStr Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal Equations
title_full_unstemmed Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal Equations
title_short Study on the Cutting Efficiency of High-Speed Band Saw Blade by Taylor Tool Life and Fractal Equations
title_sort study on the cutting efficiency of high speed band saw blade by taylor tool life and fractal equations
url https://doi.org/10.1051/matecconf/201820101001
work_keys_str_mv AT wusunghua studyonthecuttingefficiencyofhighspeedbandsawbladebytaylortoollifeandfractalequations
AT huangmingshyan studyonthecuttingefficiencyofhighspeedbandsawbladebytaylortoollifeandfractalequations
AT jhouchengen studyonthecuttingefficiencyofhighspeedbandsawbladebytaylortoollifeandfractalequations
AT weichinchung studyonthecuttingefficiencyofhighspeedbandsawbladebytaylortoollifeandfractalequations