Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics

With the development of the economy, car ownership is increasing day by day. In the context of energy shortage and environmental pollution, it is very important to study lightweight and ensure car safety. In this paper, a lightweight fiber metal laminate (FML) with excellent cushioning and energy ab...

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Main Authors: Mengyu Jiang, Shijie-Liu, Jiu-mei Xiao
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844022025683
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author Mengyu Jiang
Shijie-Liu
Jiu-mei Xiao
author_facet Mengyu Jiang
Shijie-Liu
Jiu-mei Xiao
author_sort Mengyu Jiang
collection DOAJ
description With the development of the economy, car ownership is increasing day by day. In the context of energy shortage and environmental pollution, it is very important to study lightweight and ensure car safety. In this paper, a lightweight fiber metal laminate (FML) with excellent cushioning and energy absorption characteristics for car body is proposed by studying the deformation and energy absorption mechanism of ordinary groove plate under flat pressure. The FML is made up of an M-shaped aluminum alloy sandwich plate and two carbon fiber reinforced composite outer panels. By means of experiment and finite element simulation, it is proved that this structure had good cushioning energy absorption effect. Under the same conditions, the peak force of the M-shaped corrugated core FML with 2.5 mm groove depth is 46.3% of that of the traditional trapezoidal corrugated-core FMLs. Besides, the energy absorption capacity of the M-shaped corrugated core FML with 2 mm groove depth is 1.62 times of that of the traditional trapezoidal corrugated-core FMLs, before the top plate of sandwich unit touches the bottom plate. And cushioning energy absorption mechanism of M-shaped corrugated core FML is further explained by simulation.
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spelling doaj.art-4089394c3519420e86d184fad320461e2022-12-22T04:16:25ZengElsevierHeliyon2405-84402022-11-01811e11280Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristicsMengyu Jiang0 Shijie-Liu1Jiu-mei Xiao2Department of Applied Mechanics, University of Science and Technology Beijing, Beijing 100083, ChinaBeiJing Sysware Technology Co., Ltd, Beijing 100088, ChinaDepartment of Applied Mechanics, University of Science and Technology Beijing, Beijing 100083, China; Corresponding author.With the development of the economy, car ownership is increasing day by day. In the context of energy shortage and environmental pollution, it is very important to study lightweight and ensure car safety. In this paper, a lightweight fiber metal laminate (FML) with excellent cushioning and energy absorption characteristics for car body is proposed by studying the deformation and energy absorption mechanism of ordinary groove plate under flat pressure. The FML is made up of an M-shaped aluminum alloy sandwich plate and two carbon fiber reinforced composite outer panels. By means of experiment and finite element simulation, it is proved that this structure had good cushioning energy absorption effect. Under the same conditions, the peak force of the M-shaped corrugated core FML with 2.5 mm groove depth is 46.3% of that of the traditional trapezoidal corrugated-core FMLs. Besides, the energy absorption capacity of the M-shaped corrugated core FML with 2 mm groove depth is 1.62 times of that of the traditional trapezoidal corrugated-core FMLs, before the top plate of sandwich unit touches the bottom plate. And cushioning energy absorption mechanism of M-shaped corrugated core FML is further explained by simulation.http://www.sciencedirect.com/science/article/pii/S2405844022025683Fiber metal laminateCorrugated-core panelFinite element simulationFlatwise compression test
spellingShingle Mengyu Jiang
Shijie-Liu
Jiu-mei Xiao
Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics
Heliyon
Fiber metal laminate
Corrugated-core panel
Finite element simulation
Flatwise compression test
title Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics
title_full Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics
title_fullStr Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics
title_full_unstemmed Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics
title_short Research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics
title_sort research on lightweight laminate for car body with excellent cushioning and energy absorption characteristics
topic Fiber metal laminate
Corrugated-core panel
Finite element simulation
Flatwise compression test
url http://www.sciencedirect.com/science/article/pii/S2405844022025683
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AT jiumeixiao researchonlightweightlaminateforcarbodywithexcellentcushioningandenergyabsorptioncharacteristics