Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM Cutter

To explore the influences of microwave irradiation on the rock-breaking efficiency of tunnel boring machine (TBM) cutters, a multimode cavity with a microwave power of 2100 W was used to conduct microwave irradiation tests on Chifeng basalt for different durations. A combined abrasion test device fo...

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Main Authors: Gaoming Lu, Cong Ding, Jianjun Zhou, Haining Liu, Chaoyin Liu
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/8/4713
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author Gaoming Lu
Cong Ding
Jianjun Zhou
Haining Liu
Chaoyin Liu
author_facet Gaoming Lu
Cong Ding
Jianjun Zhou
Haining Liu
Chaoyin Liu
author_sort Gaoming Lu
collection DOAJ
description To explore the influences of microwave irradiation on the rock-breaking efficiency of tunnel boring machine (TBM) cutters, a multimode cavity with a microwave power of 2100 W was used to conduct microwave irradiation tests on Chifeng basalt for different durations. A combined abrasion test device for the reduced-scale SP3-I TBM cutter was adopted to conduct cutter wear and rock-breaking tests on basalt samples before and after microwave irradiation. Influences of microwave irradiation on the wear loss of the reduced-scale TBM cutter, rock removal, cutting force, and specific energy were investigated. The results show that the wear loss of the reduced-scale TBM cutter linearly reduces while the rock removal linearly increases with increasing exposure to microwave irradiation. When the penetration depth and the cutter spacing are fixed, the cutting force and the work done by the cutting force exerted by the reduced-scale TBM cutter decrease linearly with increasing exposure to microwave irradiation. The rock-breaking specific energy decreases with increasing exposure to microwave irradiation in an exponential manner. These results indicate that microwave irradiation can prolong the service life of the TBM cutter in the rock-breaking process, reduce the required thrust and torque of the cutter, and improve the rock-breaking efficiency of the TBM.
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spelling doaj.art-410af7505dad4ac684b4c4ff411ca1772023-11-17T18:08:08ZengMDPI AGApplied Sciences2076-34172023-04-01138471310.3390/app13084713Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM CutterGaoming Lu0Cong Ding1Jianjun Zhou2Haining Liu3Chaoyin Liu4State Key Laboratory of Shield Machine and Boring Technology, Zhengzhou 450001, ChinaCollege of Earth Resource Sciences and Engineering, North China University of Water Resources and Electric Power, Zhengzhou 450011, ChinaState Key Laboratory of Shield Machine and Boring Technology, Zhengzhou 450001, ChinaCollege of Earth Resource Sciences and Engineering, North China University of Water Resources and Electric Power, Zhengzhou 450011, ChinaState Key Laboratory of Shield Machine and Boring Technology, Zhengzhou 450001, ChinaTo explore the influences of microwave irradiation on the rock-breaking efficiency of tunnel boring machine (TBM) cutters, a multimode cavity with a microwave power of 2100 W was used to conduct microwave irradiation tests on Chifeng basalt for different durations. A combined abrasion test device for the reduced-scale SP3-I TBM cutter was adopted to conduct cutter wear and rock-breaking tests on basalt samples before and after microwave irradiation. Influences of microwave irradiation on the wear loss of the reduced-scale TBM cutter, rock removal, cutting force, and specific energy were investigated. The results show that the wear loss of the reduced-scale TBM cutter linearly reduces while the rock removal linearly increases with increasing exposure to microwave irradiation. When the penetration depth and the cutter spacing are fixed, the cutting force and the work done by the cutting force exerted by the reduced-scale TBM cutter decrease linearly with increasing exposure to microwave irradiation. The rock-breaking specific energy decreases with increasing exposure to microwave irradiation in an exponential manner. These results indicate that microwave irradiation can prolong the service life of the TBM cutter in the rock-breaking process, reduce the required thrust and torque of the cutter, and improve the rock-breaking efficiency of the TBM.https://www.mdpi.com/2076-3417/13/8/4713microwave irradiationTBMreduced-scale TBM cutterspecific energy consumptionrock-breaking efficiency
spellingShingle Gaoming Lu
Cong Ding
Jianjun Zhou
Haining Liu
Chaoyin Liu
Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM Cutter
Applied Sciences
microwave irradiation
TBM
reduced-scale TBM cutter
specific energy consumption
rock-breaking efficiency
title Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM Cutter
title_full Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM Cutter
title_fullStr Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM Cutter
title_full_unstemmed Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM Cutter
title_short Influences of Microwave Irradiation on Rock-Breaking Efficiency of a Reduced-Scale TBM Cutter
title_sort influences of microwave irradiation on rock breaking efficiency of a reduced scale tbm cutter
topic microwave irradiation
TBM
reduced-scale TBM cutter
specific energy consumption
rock-breaking efficiency
url https://www.mdpi.com/2076-3417/13/8/4713
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AT jianjunzhou influencesofmicrowaveirradiationonrockbreakingefficiencyofareducedscaletbmcutter
AT hainingliu influencesofmicrowaveirradiationonrockbreakingefficiencyofareducedscaletbmcutter
AT chaoyinliu influencesofmicrowaveirradiationonrockbreakingefficiencyofareducedscaletbmcutter