Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive Hydroforming

Hydrogen technology is central to the process of turning away from fossil fuels. Electrolyzers and fuel cells of various sizes are needed to implement the hydrogen strategy. The cost-efficient forming of bipolar plates is key to the implementation of this strategy. Based on previous research, this p...

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Main Authors: André Albert, Andreas Anders, Verena Psyk, Verena Kräusel, Martin Dix
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Engineering Proceedings
Subjects:
Online Access:https://www.mdpi.com/2673-4591/26/1/11
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author André Albert
Andreas Anders
Verena Psyk
Verena Kräusel
Martin Dix
author_facet André Albert
Andreas Anders
Verena Psyk
Verena Kräusel
Martin Dix
author_sort André Albert
collection DOAJ
description Hydrogen technology is central to the process of turning away from fossil fuels. Electrolyzers and fuel cells of various sizes are needed to implement the hydrogen strategy. The cost-efficient forming of bipolar plates is key to the implementation of this strategy. Based on previous research, this paper presents active and passive hydroforming using the example of the production of bipolar plates for fuel cells. Furthermore, different systems for sealing the hydroforming pressure between tool and sheet are presented and compared with regard to their behavior in forming tests, their failure characteristics and the resulting process parameters.
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spelling doaj.art-41dba692487449e7bfae2e497661aeaf2023-11-17T10:54:10ZengMDPI AGEngineering Proceedings2673-45912022-11-012611110.3390/engproc2022026011Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive HydroformingAndré Albert0Andreas Anders1Verena Psyk2Verena Kräusel3Martin Dix4Fraunhofer Institute for Machine Tools and Forming Technology, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology, 09126 Chemnitz, GermanyHydrogen technology is central to the process of turning away from fossil fuels. Electrolyzers and fuel cells of various sizes are needed to implement the hydrogen strategy. The cost-efficient forming of bipolar plates is key to the implementation of this strategy. Based on previous research, this paper presents active and passive hydroforming using the example of the production of bipolar plates for fuel cells. Furthermore, different systems for sealing the hydroforming pressure between tool and sheet are presented and compared with regard to their behavior in forming tests, their failure characteristics and the resulting process parameters.https://www.mdpi.com/2673-4591/26/1/11electric vehicleformingfuel cellhydroformingmanufacturing processmetal forming
spellingShingle André Albert
Andreas Anders
Verena Psyk
Verena Kräusel
Martin Dix
Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive Hydroforming
Engineering Proceedings
electric vehicle
forming
fuel cell
hydroforming
manufacturing process
metal forming
title Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive Hydroforming
title_full Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive Hydroforming
title_fullStr Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive Hydroforming
title_full_unstemmed Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive Hydroforming
title_short Sealing Technologies for the Manufacturing of Bipolar Plates via Active and Passive Hydroforming
title_sort sealing technologies for the manufacturing of bipolar plates via active and passive hydroforming
topic electric vehicle
forming
fuel cell
hydroforming
manufacturing process
metal forming
url https://www.mdpi.com/2673-4591/26/1/11
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AT andreasanders sealingtechnologiesforthemanufacturingofbipolarplatesviaactiveandpassivehydroforming
AT verenapsyk sealingtechnologiesforthemanufacturingofbipolarplatesviaactiveandpassivehydroforming
AT verenakrausel sealingtechnologiesforthemanufacturingofbipolarplatesviaactiveandpassivehydroforming
AT martindix sealingtechnologiesforthemanufacturingofbipolarplatesviaactiveandpassivehydroforming