On Novel Copper Based Alloys Development via Friction Stir Alloying

Friction stir alloying (FSA) of commercially pure Cu with Ni, Zn, and Mg is implemented in the current study. Mechanical and microstructural aspects of the successfully fabricated alloy structure have been examined. Energy dispersive X-ray spectroscopy revealed a uniform distribution of alloying ele...

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Main Authors: Khaja Moiduddin, Arshad Noor Siddiquee, Mustufa Haider Abidi, Syed Hammad Mian, Muneer Khan Mohammed
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/11/5/498
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author Khaja Moiduddin
Arshad Noor Siddiquee
Mustufa Haider Abidi
Syed Hammad Mian
Muneer Khan Mohammed
author_facet Khaja Moiduddin
Arshad Noor Siddiquee
Mustufa Haider Abidi
Syed Hammad Mian
Muneer Khan Mohammed
author_sort Khaja Moiduddin
collection DOAJ
description Friction stir alloying (FSA) of commercially pure Cu with Ni, Zn, and Mg is implemented in the current study. Mechanical and microstructural aspects of the successfully fabricated alloy structure have been examined. Energy dispersive X-ray spectroscopy revealed a uniform distribution of alloying elements and coalescence at the atomic level. The compositional and grain size heterogeneity is managed in the stir zone, allowing for microstructural control with FSA. Thus, the present study is essential for the development of novel materials whose fabrication requires temperature well below the melting point of base metals. The alloying process is found to be accompanied by ultra-refined grains, with the smallest grain size being ~0.44 μm. The fabricated alloy managed to retain the FCC phase, and no brittle intermetallic compounds formed, according to X-ray diffraction. The fabricated alloy exhibits maximum and average microhardness enhancements of 18.4% and 6%, respectively. Tensile properties have also been investigated and correlated with microstructural morphology. A shift toward grain bimodality has also been documented, which is a highly sought-after property nowadays, especially to overcome the strength-ductility trade-off.
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spelling doaj.art-4235dc3003eb4e4cacb210ea6b57ed122023-11-21T18:06:02ZengMDPI AGCrystals2073-43522021-05-0111549810.3390/cryst11050498On Novel Copper Based Alloys Development via Friction Stir AlloyingKhaja Moiduddin0Arshad Noor Siddiquee1Mustufa Haider Abidi2Syed Hammad Mian3Muneer Khan Mohammed4Advanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaDepartment of Mechanical Engineering, Faculty of Engineering and Technology, Jamia Millia Islamia, New Delhi-110025, IndiaAdvanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaAdvanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaAdvanced Manufacturing Institute, King Saud University, Riyadh-11421, Saudi ArabiaFriction stir alloying (FSA) of commercially pure Cu with Ni, Zn, and Mg is implemented in the current study. Mechanical and microstructural aspects of the successfully fabricated alloy structure have been examined. Energy dispersive X-ray spectroscopy revealed a uniform distribution of alloying elements and coalescence at the atomic level. The compositional and grain size heterogeneity is managed in the stir zone, allowing for microstructural control with FSA. Thus, the present study is essential for the development of novel materials whose fabrication requires temperature well below the melting point of base metals. The alloying process is found to be accompanied by ultra-refined grains, with the smallest grain size being ~0.44 μm. The fabricated alloy managed to retain the FCC phase, and no brittle intermetallic compounds formed, according to X-ray diffraction. The fabricated alloy exhibits maximum and average microhardness enhancements of 18.4% and 6%, respectively. Tensile properties have also been investigated and correlated with microstructural morphology. A shift toward grain bimodality has also been documented, which is a highly sought-after property nowadays, especially to overcome the strength-ductility trade-off.https://www.mdpi.com/2073-4352/11/5/498copper alloyfriction stir alloyingmacrostructurematerial properties
spellingShingle Khaja Moiduddin
Arshad Noor Siddiquee
Mustufa Haider Abidi
Syed Hammad Mian
Muneer Khan Mohammed
On Novel Copper Based Alloys Development via Friction Stir Alloying
Crystals
copper alloy
friction stir alloying
macrostructure
material properties
title On Novel Copper Based Alloys Development via Friction Stir Alloying
title_full On Novel Copper Based Alloys Development via Friction Stir Alloying
title_fullStr On Novel Copper Based Alloys Development via Friction Stir Alloying
title_full_unstemmed On Novel Copper Based Alloys Development via Friction Stir Alloying
title_short On Novel Copper Based Alloys Development via Friction Stir Alloying
title_sort on novel copper based alloys development via friction stir alloying
topic copper alloy
friction stir alloying
macrostructure
material properties
url https://www.mdpi.com/2073-4352/11/5/498
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