Wireless Vibration Monitoring System for Milling Process

The implementation of industrial revolution 4.0 in manufacturing industries is necessary to adapt to the rapid changes of technologies. The milling process is one of the common manufacturing processes applied in the industries to produce engineering products. The vibration that occurs in the millin...

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Main Authors: Muhamad Rausyan Fikri, Kushendarsyah Saptaji, Fijai Naja Azmi
Format: Article
Language:English
Published: ITB Journal Publisher 2022-04-01
Series:Journal of ICT Research and Applications
Subjects:
Online Access:https://journals.itb.ac.id/index.php/jictra/article/view/16753
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author Muhamad Rausyan Fikri
Kushendarsyah Saptaji
Fijai Naja Azmi
author_facet Muhamad Rausyan Fikri
Kushendarsyah Saptaji
Fijai Naja Azmi
author_sort Muhamad Rausyan Fikri
collection DOAJ
description The implementation of industrial revolution 4.0 in manufacturing industries is necessary to adapt to the rapid changes of technologies. The milling process is one of the common manufacturing processes applied in the industries to produce engineering products. The vibration that occurs in the milling process can disturb the continuity of the process. The wired vibration monitoring system implemented in the manufacturing process needs to be replaced with the wireless monitoring system. Hence wireless vibration monitoring system is developed to solve the problem with wired monitoring systems where tucked cable and high cost are the main challenges of the wired monitoring system. The wireless monitoring system setup is built using three components: sensor node, monitoring node, and base station. Milling experiments with various depths of cut, feed rate, and spindle speed were conducted to examine the performance of the wireless monitoring system. The results indicate the wireless system shows similar data recorded by the wired system. The wireless vibration monitoring system can identify the effect of milling parameters such as depth of cut, feed rate, and spindle speed on the vibrations level. The effect of cut depth is more significant than spindle speed and feed rate in the defined parameters.
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spelling doaj.art-4263cd942e1044c19476ced3afea493c2022-12-22T03:03:13ZengITB Journal PublisherJournal of ICT Research and Applications2337-57872338-54992022-04-01161Wireless Vibration Monitoring System for Milling ProcessMuhamad Rausyan Fikri0Kushendarsyah Saptaji1Fijai Naja Azmi2Department of Information Systems, Faculty of Engineering and Technology, Sampoerna University, Pancoran, Jakarta 12780, Indonesia Department of Mechanical Engineering, Faculty of Engineering and Technology, Sampoerna University, Pancoran, Jakarta 12780, IndonesiaDepartment of Mechanical Engineering, Faculty of Engineering and Technology, Sampoerna University, Pancoran, Jakarta 12780, Indonesia The implementation of industrial revolution 4.0 in manufacturing industries is necessary to adapt to the rapid changes of technologies. The milling process is one of the common manufacturing processes applied in the industries to produce engineering products. The vibration that occurs in the milling process can disturb the continuity of the process. The wired vibration monitoring system implemented in the manufacturing process needs to be replaced with the wireless monitoring system. Hence wireless vibration monitoring system is developed to solve the problem with wired monitoring systems where tucked cable and high cost are the main challenges of the wired monitoring system. The wireless monitoring system setup is built using three components: sensor node, monitoring node, and base station. Milling experiments with various depths of cut, feed rate, and spindle speed were conducted to examine the performance of the wireless monitoring system. The results indicate the wireless system shows similar data recorded by the wired system. The wireless vibration monitoring system can identify the effect of milling parameters such as depth of cut, feed rate, and spindle speed on the vibrations level. The effect of cut depth is more significant than spindle speed and feed rate in the defined parameters. https://journals.itb.ac.id/index.php/jictra/article/view/16753milling processmonitoring systemvibration sensorwireless sensor
spellingShingle Muhamad Rausyan Fikri
Kushendarsyah Saptaji
Fijai Naja Azmi
Wireless Vibration Monitoring System for Milling Process
Journal of ICT Research and Applications
milling process
monitoring system
vibration sensor
wireless sensor
title Wireless Vibration Monitoring System for Milling Process
title_full Wireless Vibration Monitoring System for Milling Process
title_fullStr Wireless Vibration Monitoring System for Milling Process
title_full_unstemmed Wireless Vibration Monitoring System for Milling Process
title_short Wireless Vibration Monitoring System for Milling Process
title_sort wireless vibration monitoring system for milling process
topic milling process
monitoring system
vibration sensor
wireless sensor
url https://journals.itb.ac.id/index.php/jictra/article/view/16753
work_keys_str_mv AT muhamadrausyanfikri wirelessvibrationmonitoringsystemformillingprocess
AT kushendarsyahsaptaji wirelessvibrationmonitoringsystemformillingprocess
AT fijainajaazmi wirelessvibrationmonitoringsystemformillingprocess