Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 Sheets

This study aims to determine optimal forming parameters for Incremental Sheet Forming process Commercially Pure titanium Grade 2 sheets in terms of formability improvement, force reduction, and efficiency of forming. Based on the central composite design, data were collected during 20 runs and then...

Full description

Bibliographic Details
Main Authors: M. Szpunar, T. Trzepieciński, R. Ostrowski, M. Zwolak
Format: Article
Language:English
Published: Polish Academy of Sciences 2022-11-01
Series:Archives of Metallurgy and Materials
Subjects:
Online Access:https://journals.pan.pl/Content/125086/PDF/AMM-2022-4-26-Szpunar.pdf
_version_ 1828093385303392256
author M. Szpunar
T. Trzepieciński
R. Ostrowski
M. Zwolak
author_facet M. Szpunar
T. Trzepieciński
R. Ostrowski
M. Zwolak
author_sort M. Szpunar
collection DOAJ
description This study aims to determine optimal forming parameters for Incremental Sheet Forming process Commercially Pure titanium Grade 2 sheets in terms of formability improvement, force reduction, and efficiency of forming. Based on the central composite design, data were collected during 20 runs and then variation analysis was performed. The experiments were performed on a 3 axis CNC milling machine equipped with a Kistler dynamometer plate. Subsequently, regression models have been developed to describe process responses by input factors. As crucial parameters, the relative velocity and step size of the tool that affect the forming force and the height of the fracture have been determined. Finally, the application of optimization algorithm has emerged optimal input factors in terms of selected multi-criteria goal. The results of this study suggest that there is a process window that allows the formation of 45° wall angle drawpieces of commercially pure titanium Grade 2.
first_indexed 2024-04-11T06:43:28Z
format Article
id doaj.art-42f8f9ceba59485090438bb75ffedb1b
institution Directory Open Access Journal
issn 2300-1909
language English
last_indexed 2024-04-11T06:43:28Z
publishDate 2022-11-01
publisher Polish Academy of Sciences
record_format Article
series Archives of Metallurgy and Materials
spelling doaj.art-42f8f9ceba59485090438bb75ffedb1b2022-12-22T04:39:25ZengPolish Academy of SciencesArchives of Metallurgy and Materials2300-19092022-11-01vol. 67No 414111418https://doi.org/10.24425/amm.2022.141068Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 SheetsM. Szpunar0https://orcid.org/0000-0003-1580-5357T. Trzepieciński1https://orcid.org/0000-0002-4366-0135R. Ostrowski2https://orcid.org/0000-0002-1702-0767M. Zwolak3https://orcid.org/0000-0002-6777-732XRzeszow University of Technology, Doctoral School of Engineering and Technical Sciences, 8 Powst. Warszawy Av., 35-959, Rzeszów, PolandRzeszow University of Technology, Doctoral School of Engineering and Technical Sciences, 8 Powst. Warszawy Av., 35-959, Rzeszów, PolandRzeszow University of Technology, Department of Materials Forming and Processing, 12 Powst. Warszawy Av., 35-959, Rzeszów, PolandRzeszow University of Technology, Department of Materials Forming and Processing, 12 Powst. Warszawy Av., 35-959, Rzeszów, PolandThis study aims to determine optimal forming parameters for Incremental Sheet Forming process Commercially Pure titanium Grade 2 sheets in terms of formability improvement, force reduction, and efficiency of forming. Based on the central composite design, data were collected during 20 runs and then variation analysis was performed. The experiments were performed on a 3 axis CNC milling machine equipped with a Kistler dynamometer plate. Subsequently, regression models have been developed to describe process responses by input factors. As crucial parameters, the relative velocity and step size of the tool that affect the forming force and the height of the fracture have been determined. Finally, the application of optimization algorithm has emerged optimal input factors in terms of selected multi-criteria goal. The results of this study suggest that there is a process window that allows the formation of 45° wall angle drawpieces of commercially pure titanium Grade 2.https://journals.pan.pl/Content/125086/PDF/AMM-2022-4-26-Szpunar.pdfincremental sheet formingforcesfractureparameter optimizationtitanium
spellingShingle M. Szpunar
T. Trzepieciński
R. Ostrowski
M. Zwolak
Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 Sheets
Archives of Metallurgy and Materials
incremental sheet forming
forces
fracture
parameter optimization
titanium
title Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 Sheets
title_full Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 Sheets
title_fullStr Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 Sheets
title_full_unstemmed Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 Sheets
title_short Research on Forming Parameters Optimization of Incremental Sheet Forming Processf or Commercially Pure Titanium Grade 2 Sheets
title_sort research on forming parameters optimization of incremental sheet forming processf or commercially pure titanium grade 2 sheets
topic incremental sheet forming
forces
fracture
parameter optimization
titanium
url https://journals.pan.pl/Content/125086/PDF/AMM-2022-4-26-Szpunar.pdf
work_keys_str_mv AT mszpunar researchonformingparametersoptimizationofincrementalsheetformingprocessforcommerciallypuretitaniumgrade2sheets
AT ttrzepiecinski researchonformingparametersoptimizationofincrementalsheetformingprocessforcommerciallypuretitaniumgrade2sheets
AT rostrowski researchonformingparametersoptimizationofincrementalsheetformingprocessforcommerciallypuretitaniumgrade2sheets
AT mzwolak researchonformingparametersoptimizationofincrementalsheetformingprocessforcommerciallypuretitaniumgrade2sheets