Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimization

Directed metal deposition by means of laser beam is investigated in this article. The process is receiving increasingly interest in the frame of additive manufacturing to the purpose of maintenance, repair and overhaul of condemned products when severe conditions hindering the working order have bee...

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Main Authors: Fabrizia Caiazzo, Vittorio Alfieri, Paolo Argenio, Vincenzo Sergi
Format: Article
Language:English
Published: SAGE Publishing 2017-08-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/1687814017714982
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author Fabrizia Caiazzo
Vittorio Alfieri
Paolo Argenio
Vincenzo Sergi
author_facet Fabrizia Caiazzo
Vittorio Alfieri
Paolo Argenio
Vincenzo Sergi
author_sort Fabrizia Caiazzo
collection DOAJ
description Directed metal deposition by means of laser beam is investigated in this article. The process is receiving increasingly interest in the frame of additive manufacturing to the purpose of maintenance, repair and overhaul of condemned products when severe conditions hindering the working order have been experienced. Minimal distortion, reduced heat-affected zones and better surface quality are benefited in comparison with conventional techniques. Namely, metal feeding of 2024 aluminium powder is considered to produce clad traces on 2024 aluminium plates, aiming to give grounds for repairing damaged real components using materials with same or similar features with respect to the parent metal. A fibre-delivered disc laser and a three-way feeding nozzle are used. The responses are discussed in terms of geometry, microstructure and microhardness both in the fusion zone and in the heat-affected zone; the optimization is conducted via desirability functions, based on proper technical constraints upon numerical modelling. Reparation of real parts, where cracks are machined to produce V-grooves to be filled, is aimed.
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spelling doaj.art-4312d3e0245044539c44a4cf75f1896e2022-12-22T00:36:48ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402017-08-01910.1177/1687814017714982Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimizationFabrizia CaiazzoVittorio AlfieriPaolo ArgenioVincenzo SergiDirected metal deposition by means of laser beam is investigated in this article. The process is receiving increasingly interest in the frame of additive manufacturing to the purpose of maintenance, repair and overhaul of condemned products when severe conditions hindering the working order have been experienced. Minimal distortion, reduced heat-affected zones and better surface quality are benefited in comparison with conventional techniques. Namely, metal feeding of 2024 aluminium powder is considered to produce clad traces on 2024 aluminium plates, aiming to give grounds for repairing damaged real components using materials with same or similar features with respect to the parent metal. A fibre-delivered disc laser and a three-way feeding nozzle are used. The responses are discussed in terms of geometry, microstructure and microhardness both in the fusion zone and in the heat-affected zone; the optimization is conducted via desirability functions, based on proper technical constraints upon numerical modelling. Reparation of real parts, where cracks are machined to produce V-grooves to be filled, is aimed.https://doi.org/10.1177/1687814017714982
spellingShingle Fabrizia Caiazzo
Vittorio Alfieri
Paolo Argenio
Vincenzo Sergi
Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimization
Advances in Mechanical Engineering
title Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimization
title_full Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimization
title_fullStr Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimization
title_full_unstemmed Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimization
title_short Additive manufacturing by means of laser-aided directed metal deposition of 2024 aluminium powder: Investigation and optimization
title_sort additive manufacturing by means of laser aided directed metal deposition of 2024 aluminium powder investigation and optimization
url https://doi.org/10.1177/1687814017714982
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AT vittorioalfieri additivemanufacturingbymeansoflaseraideddirectedmetaldepositionof2024aluminiumpowderinvestigationandoptimization
AT paoloargenio additivemanufacturingbymeansoflaseraideddirectedmetaldepositionof2024aluminiumpowderinvestigationandoptimization
AT vincenzosergi additivemanufacturingbymeansoflaseraideddirectedmetaldepositionof2024aluminiumpowderinvestigationandoptimization