Computer simulation in identification and elimination of waste in the production process

This paper lays the theoretical foundations for the characterisation the course of processes in production engineering by means of computer tools, with the focus on the essence and benefits resulting from the use the programmes in question. The main objective of this study is to employ a selected co...

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Main Authors: Biniek Agata, Terelak-Tymczyna Agnieszka
Format: Article
Language:English
Published: EDP Sciences 2019-01-01
Series:MATEC Web of Conferences
Online Access:https://doi.org/10.1051/matecconf/201925205006
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author Biniek Agata
Terelak-Tymczyna Agnieszka
author_facet Biniek Agata
Terelak-Tymczyna Agnieszka
author_sort Biniek Agata
collection DOAJ
description This paper lays the theoretical foundations for the characterisation the course of processes in production engineering by means of computer tools, with the focus on the essence and benefits resulting from the use the programmes in question. The main objective of this study is to employ a selected computer tool for modelling, analysing and simulating a selected product manufacturing process to identify areas in the process that require improvement. The work involved the Tecnomatix Plant Simulation programme, in which the existing production process was modelled. The created model was used to simulate the runtime of the production lot, identify bottlenecks and analyse production losses, such as: waiting, stocks, and unnecessary transport. The conducted analysis has produced an outcome in the form of methods for eliminating identified production losses and modifying the model. The simulations were subsequently carried out on a modified model, which allowed determining the level of improvement of the assumed indicators, e.g. order completion time, set-up time, waiting time, stocks. The selected tool served not only as a means to visualising the course of the manufacturing process but also enabled us to optimise and improve it. The article presents the possibilities of using simulation programmes to identify and eliminate waste in production processes. In addition, the conclusions show not only the results of the simulations but also the most important benefits resulting from the use of this type of tools in production engineering, in particular in lean production management.
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spelling doaj.art-43391b3068314a63bc8f2833c453bfbe2022-12-21T23:27:06ZengEDP SciencesMATEC Web of Conferences2261-236X2019-01-012520500610.1051/matecconf/201925205006matecconf_cmes2018_05006Computer simulation in identification and elimination of waste in the production processBiniek Agata0Terelak-Tymczyna Agnieszka1West Pomeranian University of Technology, Faculty of Mechanical Engineering and MechatronicsWest Pomeranian University of Technology, Faculty of Mechanical Engineering and MechatronicsThis paper lays the theoretical foundations for the characterisation the course of processes in production engineering by means of computer tools, with the focus on the essence and benefits resulting from the use the programmes in question. The main objective of this study is to employ a selected computer tool for modelling, analysing and simulating a selected product manufacturing process to identify areas in the process that require improvement. The work involved the Tecnomatix Plant Simulation programme, in which the existing production process was modelled. The created model was used to simulate the runtime of the production lot, identify bottlenecks and analyse production losses, such as: waiting, stocks, and unnecessary transport. The conducted analysis has produced an outcome in the form of methods for eliminating identified production losses and modifying the model. The simulations were subsequently carried out on a modified model, which allowed determining the level of improvement of the assumed indicators, e.g. order completion time, set-up time, waiting time, stocks. The selected tool served not only as a means to visualising the course of the manufacturing process but also enabled us to optimise and improve it. The article presents the possibilities of using simulation programmes to identify and eliminate waste in production processes. In addition, the conclusions show not only the results of the simulations but also the most important benefits resulting from the use of this type of tools in production engineering, in particular in lean production management.https://doi.org/10.1051/matecconf/201925205006
spellingShingle Biniek Agata
Terelak-Tymczyna Agnieszka
Computer simulation in identification and elimination of waste in the production process
MATEC Web of Conferences
title Computer simulation in identification and elimination of waste in the production process
title_full Computer simulation in identification and elimination of waste in the production process
title_fullStr Computer simulation in identification and elimination of waste in the production process
title_full_unstemmed Computer simulation in identification and elimination of waste in the production process
title_short Computer simulation in identification and elimination of waste in the production process
title_sort computer simulation in identification and elimination of waste in the production process
url https://doi.org/10.1051/matecconf/201925205006
work_keys_str_mv AT biniekagata computersimulationinidentificationandeliminationofwasteintheproductionprocess
AT terelaktymczynaagnieszka computersimulationinidentificationandeliminationofwasteintheproductionprocess