Toughness enhancement of honeycomb lattice structures through heterogeneous design

Inspired by the microstructures feature in the architected composites, which are consisted of a stiff phase and a soft phase, the concept of varying the struts thickness in the uniform honeycomb (UH) is proposed to enhance the toughness of UH structures through heterogeneous design. We specifically...

Full description

Bibliographic Details
Main Authors: Xin Shu, Yiqi Mao, Ming Lei, Daicong Da, Shujuan Hou, Pu Zhang
Format: Article
Language:English
Published: Elsevier 2022-05-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127522002258
_version_ 1811258294443966464
author Xin Shu
Yiqi Mao
Ming Lei
Daicong Da
Shujuan Hou
Pu Zhang
author_facet Xin Shu
Yiqi Mao
Ming Lei
Daicong Da
Shujuan Hou
Pu Zhang
author_sort Xin Shu
collection DOAJ
description Inspired by the microstructures feature in the architected composites, which are consisted of a stiff phase and a soft phase, the concept of varying the struts thickness in the uniform honeycomb (UH) is proposed to enhance the toughness of UH structures through heterogeneous design. We specifically examine the effect of the choice of reinforcement phase, particularly its patterning and organization, on the toughness and deformation mechanisms of heterogeneous designed hexagonal (HDH) lattices. The HDH lattice is fabricated by using the 3D-laser cutting, and the HDH lattice composite is made by a hybrid manufacturing process on this basis. The experimental results show that the crack paths of the substrate lattice are consistent with the lattice composite. With longer crack paths, the total energy dissipation of the HDH lattice composite is significantly enhanced, and thus the toughness increases accordingly. In addition, theory and simulation studies for the substrate lattice are also carried out to explore the crack deflection mechanism. These results provide tougher lattice structures and shed new insights into the structure–property relationship which may further facilitate the design and usage of lattices in a wide range of structural engineering applications.
first_indexed 2024-04-12T18:12:00Z
format Article
id doaj.art-4363e466c0f94e2bba5b4e98950f0b8c
institution Directory Open Access Journal
issn 0264-1275
language English
last_indexed 2024-04-12T18:12:00Z
publishDate 2022-05-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj.art-4363e466c0f94e2bba5b4e98950f0b8c2022-12-22T03:21:48ZengElsevierMaterials & Design0264-12752022-05-01217110604Toughness enhancement of honeycomb lattice structures through heterogeneous designXin Shu0Yiqi Mao1Ming Lei2Daicong Da3Shujuan Hou4Pu Zhang5State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; Department of Mechanical Engineering, SUNY Binghamton, Binghamton, NY 13902, USAState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; Corresponding authors.School of Astronautics, Northwestern Polytechnical University, Xi'an 710072, ChinaDepartment of Mechanical Engineering, Northwestern University, Evanston, IL 60208, USAState Key Laboratory of Advanced Design and Manufacturing for Vehicle Body, Hunan University, Changsha 410082, China; Corresponding authors.Department of Mechanical Engineering, SUNY Binghamton, Binghamton, NY 13902, USA; Corresponding authors.Inspired by the microstructures feature in the architected composites, which are consisted of a stiff phase and a soft phase, the concept of varying the struts thickness in the uniform honeycomb (UH) is proposed to enhance the toughness of UH structures through heterogeneous design. We specifically examine the effect of the choice of reinforcement phase, particularly its patterning and organization, on the toughness and deformation mechanisms of heterogeneous designed hexagonal (HDH) lattices. The HDH lattice is fabricated by using the 3D-laser cutting, and the HDH lattice composite is made by a hybrid manufacturing process on this basis. The experimental results show that the crack paths of the substrate lattice are consistent with the lattice composite. With longer crack paths, the total energy dissipation of the HDH lattice composite is significantly enhanced, and thus the toughness increases accordingly. In addition, theory and simulation studies for the substrate lattice are also carried out to explore the crack deflection mechanism. These results provide tougher lattice structures and shed new insights into the structure–property relationship which may further facilitate the design and usage of lattices in a wide range of structural engineering applications.http://www.sciencedirect.com/science/article/pii/S0264127522002258LatticeCompositeFractureHeterogeneous design
spellingShingle Xin Shu
Yiqi Mao
Ming Lei
Daicong Da
Shujuan Hou
Pu Zhang
Toughness enhancement of honeycomb lattice structures through heterogeneous design
Materials & Design
Lattice
Composite
Fracture
Heterogeneous design
title Toughness enhancement of honeycomb lattice structures through heterogeneous design
title_full Toughness enhancement of honeycomb lattice structures through heterogeneous design
title_fullStr Toughness enhancement of honeycomb lattice structures through heterogeneous design
title_full_unstemmed Toughness enhancement of honeycomb lattice structures through heterogeneous design
title_short Toughness enhancement of honeycomb lattice structures through heterogeneous design
title_sort toughness enhancement of honeycomb lattice structures through heterogeneous design
topic Lattice
Composite
Fracture
Heterogeneous design
url http://www.sciencedirect.com/science/article/pii/S0264127522002258
work_keys_str_mv AT xinshu toughnessenhancementofhoneycomblatticestructuresthroughheterogeneousdesign
AT yiqimao toughnessenhancementofhoneycomblatticestructuresthroughheterogeneousdesign
AT minglei toughnessenhancementofhoneycomblatticestructuresthroughheterogeneousdesign
AT daicongda toughnessenhancementofhoneycomblatticestructuresthroughheterogeneousdesign
AT shujuanhou toughnessenhancementofhoneycomblatticestructuresthroughheterogeneousdesign
AT puzhang toughnessenhancementofhoneycomblatticestructuresthroughheterogeneousdesign