Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)

Abstract Emulsions are widely used in many industrial applications, and the development of efficient techniques for synthesizing them is a subject of ongoing research. Vapor condensation is a promising method for energy‐efficient, high‐throughput production of monodisperse nanoscale emulsions. Howev...

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Main Authors: Sushant Anand, Vincent Galavan, Mahesh Uttamrao Mulik
Format: Article
Language:English
Published: Wiley 2024-04-01
Series:Advanced Science
Subjects:
Online Access:https://doi.org/10.1002/advs.202307443
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author Sushant Anand
Vincent Galavan
Mahesh Uttamrao Mulik
author_facet Sushant Anand
Vincent Galavan
Mahesh Uttamrao Mulik
author_sort Sushant Anand
collection DOAJ
description Abstract Emulsions are widely used in many industrial applications, and the development of efficient techniques for synthesizing them is a subject of ongoing research. Vapor condensation is a promising method for energy‐efficient, high‐throughput production of monodisperse nanoscale emulsions. However, previous studies using this technique are limited to producing small volumes of water‐in‐oil dispersions. In this work, a new method for the continuous synthesis of nanoscale emulsions (water‐in‐oil and oil‐in‐water) is presented by condensing vapor on free‐flowing surfactant solutions. The viability of oil vaporization and condensation is demonstrated under mild heating/cooling using diverse esters, terpenes, aromatic hydrocarbons, and alkanes. By systematically investigating water vapor and oil vapor condensation dynamics on bulk liquid‐surfactant solutions, a rich diversity of outcomes, including floating films, nanoscale drops, and hexagonally packed microdrops is uncovered. It is demonstrated that surfactant concentration impacts oil spreading, self‐emulsification, and such behavior can aid in the emulsification of condensed oil drops. This work represents a critical step toward advancing the vapor condensation method's applications for emulsions and colloidal systems, with broad implications for various fields and the development of new emulsion‐based products and industrial processes.
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spelling doaj.art-439a2984767b4aeeac75c2b2142f880c2024-06-03T14:05:50ZengWileyAdvanced Science2198-38442024-04-011115n/an/a10.1002/advs.202307443Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)Sushant Anand0Vincent Galavan1Mahesh Uttamrao Mulik2Department of Mechanical and Industrial Engineering University of Illinois at Chicago 842 West Taylor St. Chicago IL 60607 USADepartment of Mechanical and Industrial Engineering University of Illinois at Chicago 842 West Taylor St. Chicago IL 60607 USADepartment of Mechanical and Industrial Engineering University of Illinois at Chicago 842 West Taylor St. Chicago IL 60607 USAAbstract Emulsions are widely used in many industrial applications, and the development of efficient techniques for synthesizing them is a subject of ongoing research. Vapor condensation is a promising method for energy‐efficient, high‐throughput production of monodisperse nanoscale emulsions. However, previous studies using this technique are limited to producing small volumes of water‐in‐oil dispersions. In this work, a new method for the continuous synthesis of nanoscale emulsions (water‐in‐oil and oil‐in‐water) is presented by condensing vapor on free‐flowing surfactant solutions. The viability of oil vaporization and condensation is demonstrated under mild heating/cooling using diverse esters, terpenes, aromatic hydrocarbons, and alkanes. By systematically investigating water vapor and oil vapor condensation dynamics on bulk liquid‐surfactant solutions, a rich diversity of outcomes, including floating films, nanoscale drops, and hexagonally packed microdrops is uncovered. It is demonstrated that surfactant concentration impacts oil spreading, self‐emulsification, and such behavior can aid in the emulsification of condensed oil drops. This work represents a critical step toward advancing the vapor condensation method's applications for emulsions and colloidal systems, with broad implications for various fields and the development of new emulsion‐based products and industrial processes.https://doi.org/10.1002/advs.202307443condensationcontinuous synthesisemulsions
spellingShingle Sushant Anand
Vincent Galavan
Mahesh Uttamrao Mulik
Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)
Advanced Science
condensation
continuous synthesis
emulsions
title Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)
title_full Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)
title_fullStr Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)
title_full_unstemmed Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)
title_short Continuous Synthesis of Nanoscale Emulsions by Vapor Condensation (EVC)
title_sort continuous synthesis of nanoscale emulsions by vapor condensation evc
topic condensation
continuous synthesis
emulsions
url https://doi.org/10.1002/advs.202307443
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