Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel Cells

During all the assembly stages of a polymer electrolyte membrane fuel cell (PEMFC) stack, gas diffusion layers (GDLs) endure clamping loads in the through-plane direction several times. Under such complicated assembly conditions, GDLs have to deform with the changes in structure, surface roughness,...

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Main Authors: Yanqin Chen, Jinghui Zhao, Cuihong Jin, Yuchao Ke, Decai Li, Zixi Wang
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/12/7/645
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author Yanqin Chen
Jinghui Zhao
Cuihong Jin
Yuchao Ke
Decai Li
Zixi Wang
author_facet Yanqin Chen
Jinghui Zhao
Cuihong Jin
Yuchao Ke
Decai Li
Zixi Wang
author_sort Yanqin Chen
collection DOAJ
description During all the assembly stages of a polymer electrolyte membrane fuel cell (PEMFC) stack, gas diffusion layers (GDLs) endure clamping loads in the through-plane direction several times. Under such complicated assembly conditions, GDLs have to deform with the changes in structure, surface roughness, pore size, etc. A comprehensive understanding of the compressive performance of GDLs at different clamping phases is crucial to the assembly process improvement of PEMFCs. Two typical clamping compression was designed and performed to get close to the actual assembly conditions of PEMFCs. The results indicate that the initial clamping compression and the magnitude of the maximum clamping load have great impacts on the segmented compressive properties of GDLs. The nonlinear compressive performance of the GDL is mainly attributed to the unique microstructural information. The rough surface morphology contributes to the initial compressive characteristics where the big strain along with the small stress occurs, and the irreversible failures such as carbon fiber breakages and adhesive failures between fibers and binders account for the hysteresis between different compression stages. Importantly, it is found that the clamping compression hardly influences the small pore distribution below 175 μm but affects the large pore distribution over 200 μm.
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spelling doaj.art-43d9cbf39f6c4eada2ab229d6d327a492023-11-30T21:25:48ZengMDPI AGMembranes2077-03752022-06-0112764510.3390/membranes12070645Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel CellsYanqin Chen0Jinghui Zhao1Cuihong Jin2Yuchao Ke3Decai Li4Zixi Wang5Department of Mechanical Engineering, Tsinghua University, Beijing 100084, ChinaSchool of Automotive Engineering, Tongji University, Shanghai 201804, ChinaNew Energy R&D Center, Weichai Power Co., Ltd., Weifang 261061, ChinaKey Laboratory of High-Performance Rubber & Products of Anhui Province, Ningguo 242300, ChinaDepartment of Mechanical Engineering, Tsinghua University, Beijing 100084, ChinaDepartment of Mechanical Engineering, Tsinghua University, Beijing 100084, ChinaDuring all the assembly stages of a polymer electrolyte membrane fuel cell (PEMFC) stack, gas diffusion layers (GDLs) endure clamping loads in the through-plane direction several times. Under such complicated assembly conditions, GDLs have to deform with the changes in structure, surface roughness, pore size, etc. A comprehensive understanding of the compressive performance of GDLs at different clamping phases is crucial to the assembly process improvement of PEMFCs. Two typical clamping compression was designed and performed to get close to the actual assembly conditions of PEMFCs. The results indicate that the initial clamping compression and the magnitude of the maximum clamping load have great impacts on the segmented compressive properties of GDLs. The nonlinear compressive performance of the GDL is mainly attributed to the unique microstructural information. The rough surface morphology contributes to the initial compressive characteristics where the big strain along with the small stress occurs, and the irreversible failures such as carbon fiber breakages and adhesive failures between fibers and binders account for the hysteresis between different compression stages. Importantly, it is found that the clamping compression hardly influences the small pore distribution below 175 μm but affects the large pore distribution over 200 μm.https://www.mdpi.com/2077-0375/12/7/645gas diffusion layerpolymer electrolyte membrane fuel cellsclamping compressionnonlinear characteristicsmechanical failures
spellingShingle Yanqin Chen
Jinghui Zhao
Cuihong Jin
Yuchao Ke
Decai Li
Zixi Wang
Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel Cells
Membranes
gas diffusion layer
polymer electrolyte membrane fuel cells
clamping compression
nonlinear characteristics
mechanical failures
title Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel Cells
title_full Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel Cells
title_fullStr Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel Cells
title_full_unstemmed Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel Cells
title_short Effect of Clamping Compression on the Mechanical Performance of a Carbon Paper Gas Diffusion Layer in Polymer Electrolyte Membrane Fuel Cells
title_sort effect of clamping compression on the mechanical performance of a carbon paper gas diffusion layer in polymer electrolyte membrane fuel cells
topic gas diffusion layer
polymer electrolyte membrane fuel cells
clamping compression
nonlinear characteristics
mechanical failures
url https://www.mdpi.com/2077-0375/12/7/645
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