Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment

The interfacial adhesion between carbon fibers (CFs) and a thermoplastic matrix is an important aspect that should be improved in manufacturing CF-reinforced thermoplastics with high strength and rigidity. In this study, the effects of a two-step surface treatment comprising electrochemical oxidatio...

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Main Authors: Dong-Kyu Kim, Woong Han, Kwan-Woo Kim, Byung-Joo Kim
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/18/3784
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author Dong-Kyu Kim
Woong Han
Kwan-Woo Kim
Byung-Joo Kim
author_facet Dong-Kyu Kim
Woong Han
Kwan-Woo Kim
Byung-Joo Kim
author_sort Dong-Kyu Kim
collection DOAJ
description The interfacial adhesion between carbon fibers (CFs) and a thermoplastic matrix is an important aspect that should be improved in manufacturing CF-reinforced thermoplastics with high strength and rigidity. In this study, the effects of a two-step surface treatment comprising electrochemical oxidation and silane treatment of the CF surface on the mechanical properties of CF/maleic anhydride-grafted polypropylene (MAPP) composites were confirmed. The surface characteristics of the treated CFs were analyzed via scanning electron microscopy, atomic force microscopy, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. The tensile testing of a single CF and interfacial adhesion of the samples before and after the surface treatment were analyzed using a single-fiber testing machine and a universal testing machine. After the silane treatment, the roughness of the CF surface increased due to the formation of a siloxane network. In addition, the interfacial shear strength increased by ∼450% compared to that of the untreated CFs due to the covalent bond between the -NH<sub>2</sub> end group of siloxane and MAPP. This two-step surface treatment, which can be performed continuously, is considered an effective method for improving the mechanical interface strength between the CF and polymer matrix.
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spelling doaj.art-441b495d2da64df1bd552bafcb42588f2023-11-19T12:35:46ZengMDPI AGPolymers2073-43602023-09-011518378410.3390/polym15183784Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane TreatmentDong-Kyu Kim0Woong Han1Kwan-Woo Kim2Byung-Joo Kim3Industrialization Division, Korea Carbon Industry Promotion Agency, Jeonju 54852, Republic of KoreaIndustrialization Division, Korea Carbon Industry Promotion Agency, Jeonju 54852, Republic of KoreaIndustrialization Division, Korea Carbon Industry Promotion Agency, Jeonju 54852, Republic of KoreaDepartment of Advanced Materials and Chemical Engineering, Jeonju University, Jeonju 55069, Republic of KoreaThe interfacial adhesion between carbon fibers (CFs) and a thermoplastic matrix is an important aspect that should be improved in manufacturing CF-reinforced thermoplastics with high strength and rigidity. In this study, the effects of a two-step surface treatment comprising electrochemical oxidation and silane treatment of the CF surface on the mechanical properties of CF/maleic anhydride-grafted polypropylene (MAPP) composites were confirmed. The surface characteristics of the treated CFs were analyzed via scanning electron microscopy, atomic force microscopy, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy. The tensile testing of a single CF and interfacial adhesion of the samples before and after the surface treatment were analyzed using a single-fiber testing machine and a universal testing machine. After the silane treatment, the roughness of the CF surface increased due to the formation of a siloxane network. In addition, the interfacial shear strength increased by ∼450% compared to that of the untreated CFs due to the covalent bond between the -NH<sub>2</sub> end group of siloxane and MAPP. This two-step surface treatment, which can be performed continuously, is considered an effective method for improving the mechanical interface strength between the CF and polymer matrix.https://www.mdpi.com/2073-4360/15/18/3784carbon fibersilane treatmentelectrochemical oxidationcompositesinterfacial shear strength
spellingShingle Dong-Kyu Kim
Woong Han
Kwan-Woo Kim
Byung-Joo Kim
Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment
Polymers
carbon fiber
silane treatment
electrochemical oxidation
composites
interfacial shear strength
title Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment
title_full Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment
title_fullStr Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment
title_full_unstemmed Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment
title_short Enhanced Interfacial Properties of Carbon Fiber/Maleic Anhydride-Grafted Polypropylene Composites via Two-Step Surface Treatment: Electrochemical Oxidation and Silane Treatment
title_sort enhanced interfacial properties of carbon fiber maleic anhydride grafted polypropylene composites via two step surface treatment electrochemical oxidation and silane treatment
topic carbon fiber
silane treatment
electrochemical oxidation
composites
interfacial shear strength
url https://www.mdpi.com/2073-4360/15/18/3784
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