Reliability Measurement for Rotary Kiln Cement Kubaysa Factory

"Reliability" is one of engineering indicators for describing theperformance of an item or system by probability functions. Reliability is defined asthe probability that an item or system is capable of performing, its intendedfunction in a specified time under given working conditions. Mod...

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Main Authors: Sawsan Abd-Ali, Saleh Fendi, Satar Abdul-Mutalq
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2009-08-01
Series:Engineering and Technology Journal
Online Access:https://etj.uotechnology.edu.iq/article_38428_bcf9c396b6d5da6b2840371e0f211bca.pdf
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author Sawsan Abd-Ali
Saleh Fendi
Satar Abdul-Mutalq
author_facet Sawsan Abd-Ali
Saleh Fendi
Satar Abdul-Mutalq
author_sort Sawsan Abd-Ali
collection DOAJ
description "Reliability" is one of engineering indicators for describing theperformance of an item or system by probability functions. Reliability is defined asthe probability that an item or system is capable of performing, its intendedfunction in a specified time under given working conditions. Modern industry haveproperty of contrast and fastness of products development, so that the high coststhat occur because of failure machines due to failure, Therefore analysis reliabilityis an important factor from point of view of the factory managers and the costumer.This research focuses on studying and evaluating the reliability of one ofproduction system factory as a basis to study the reliability of systems and theways of calculate it, which consist of:A) Failure Data collection .B) Failure representation, simulation and drawing graphically the histogram andprobability plot in order to calculate Time To Repair TTR and TimeBetween Failure TBF.C) Calculate the β-value of weibull distribution for the plant.D) Analyzing the charts to determine the age stage from parts and to calculatethe optimistic prediction maintenance time.E) Analyzing the effect of failure mode in order to calculate the Risk no.estimation.Data analysis has been done with support a computer aided program. Itsclear from the analysis of the data of the plant for Kiln and some components ofdepartment, are in the third (last stage) of their cycle life, which is the wear-outand aging stage . This is due to the β-value of weibull distribution. Which was β=3.87 so that we focus more on the analysis's of their data as a case-study for thefactory.
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spelling doaj.art-441ca0d6fa6241b397c54d572160c3e12024-02-04T17:49:49ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582009-08-01271136438010.30684/etj.27.11.1638428Reliability Measurement for Rotary Kiln Cement Kubaysa FactorySawsan Abd-AliSaleh FendiSatar Abdul-Mutalq"Reliability" is one of engineering indicators for describing theperformance of an item or system by probability functions. Reliability is defined asthe probability that an item or system is capable of performing, its intendedfunction in a specified time under given working conditions. Modern industry haveproperty of contrast and fastness of products development, so that the high coststhat occur because of failure machines due to failure, Therefore analysis reliabilityis an important factor from point of view of the factory managers and the costumer.This research focuses on studying and evaluating the reliability of one ofproduction system factory as a basis to study the reliability of systems and theways of calculate it, which consist of:A) Failure Data collection .B) Failure representation, simulation and drawing graphically the histogram andprobability plot in order to calculate Time To Repair TTR and TimeBetween Failure TBF.C) Calculate the β-value of weibull distribution for the plant.D) Analyzing the charts to determine the age stage from parts and to calculatethe optimistic prediction maintenance time.E) Analyzing the effect of failure mode in order to calculate the Risk no.estimation.Data analysis has been done with support a computer aided program. Itsclear from the analysis of the data of the plant for Kiln and some components ofdepartment, are in the third (last stage) of their cycle life, which is the wear-outand aging stage . This is due to the β-value of weibull distribution. Which was β=3.87 so that we focus more on the analysis's of their data as a case-study for thefactory.https://etj.uotechnology.edu.iq/article_38428_bcf9c396b6d5da6b2840371e0f211bca.pdf
spellingShingle Sawsan Abd-Ali
Saleh Fendi
Satar Abdul-Mutalq
Reliability Measurement for Rotary Kiln Cement Kubaysa Factory
Engineering and Technology Journal
title Reliability Measurement for Rotary Kiln Cement Kubaysa Factory
title_full Reliability Measurement for Rotary Kiln Cement Kubaysa Factory
title_fullStr Reliability Measurement for Rotary Kiln Cement Kubaysa Factory
title_full_unstemmed Reliability Measurement for Rotary Kiln Cement Kubaysa Factory
title_short Reliability Measurement for Rotary Kiln Cement Kubaysa Factory
title_sort reliability measurement for rotary kiln cement kubaysa factory
url https://etj.uotechnology.edu.iq/article_38428_bcf9c396b6d5da6b2840371e0f211bca.pdf
work_keys_str_mv AT sawsanabdali reliabilitymeasurementforrotarykilncementkubaysafactory
AT salehfendi reliabilitymeasurementforrotarykilncementkubaysafactory
AT satarabdulmutalq reliabilitymeasurementforrotarykilncementkubaysafactory