3D strain pattern in additively manufactured AlSi10Mg from digital volume correlation

Although much research has focused on AlSi10Mg processed via laser-based powder bed fusion, the material deformation mechanisms at the microscale are still unclear. To improve the current understanding, 3D measurements of the strain field at the microstructural scale are needed to complement surface...

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Main Authors: Xinyang Gao, Yubin Zhang, Lasse Haahr-Lillevang, Nikolaj Kjelgaard Vedel-Smith, Tito Andriollo
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S240584402310394X
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author Xinyang Gao
Yubin Zhang
Lasse Haahr-Lillevang
Nikolaj Kjelgaard Vedel-Smith
Tito Andriollo
author_facet Xinyang Gao
Yubin Zhang
Lasse Haahr-Lillevang
Nikolaj Kjelgaard Vedel-Smith
Tito Andriollo
author_sort Xinyang Gao
collection DOAJ
description Although much research has focused on AlSi10Mg processed via laser-based powder bed fusion, the material deformation mechanisms at the microscale are still unclear. To improve the current understanding, 3D measurements of the strain field at the microstructural scale are needed to complement surface-based SEM observations. This work demonstrates that X-ray tomography combined with digital volume correlation can be used to measure the strain in the bulk of AlSi10Mg using the Si-rich particles contained in the heat-treated microstructure as markers. The method allows for measuring strains larger than 0.5 % with a spatial resolution of 35 μm and it can thus be used to study the impact of factors like porosity distribution or crystallographic texture on the material deformation and damage mechanisms.
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spelling doaj.art-442103c748e44d1c9e59db185a12b9f52023-12-21T07:35:54ZengElsevierHeliyon2405-84402023-12-01912e231863D strain pattern in additively manufactured AlSi10Mg from digital volume correlationXinyang Gao0Yubin Zhang1Lasse Haahr-Lillevang2Nikolaj Kjelgaard Vedel-Smith3Tito Andriollo4Department of Civil and Mechanical Engineering, Technical University of Denmark, DK-2800, Kgs. Lyngby, DenmarkDepartment of Civil and Mechanical Engineering, Technical University of Denmark, DK-2800, Kgs. Lyngby, DenmarkDanish Technological Institute, DK-8000, Aarhus, DenmarkDanish Technological Institute, DK-8000, Aarhus, Denmark; Department of Mechanical and Production Engineering, Aarhus University, DK-8000, Aarhus, DenmarkDepartment of Mechanical and Production Engineering, Aarhus University, DK-8000, Aarhus, Denmark; Corresponding author.Although much research has focused on AlSi10Mg processed via laser-based powder bed fusion, the material deformation mechanisms at the microscale are still unclear. To improve the current understanding, 3D measurements of the strain field at the microstructural scale are needed to complement surface-based SEM observations. This work demonstrates that X-ray tomography combined with digital volume correlation can be used to measure the strain in the bulk of AlSi10Mg using the Si-rich particles contained in the heat-treated microstructure as markers. The method allows for measuring strains larger than 0.5 % with a spatial resolution of 35 μm and it can thus be used to study the impact of factors like porosity distribution or crystallographic texture on the material deformation and damage mechanisms.http://www.sciencedirect.com/science/article/pii/S240584402310394XLaser-based powder bed fusionX-ray tomographyDigital volume correlationStrainAlSi10MgHeterogeneities
spellingShingle Xinyang Gao
Yubin Zhang
Lasse Haahr-Lillevang
Nikolaj Kjelgaard Vedel-Smith
Tito Andriollo
3D strain pattern in additively manufactured AlSi10Mg from digital volume correlation
Heliyon
Laser-based powder bed fusion
X-ray tomography
Digital volume correlation
Strain
AlSi10Mg
Heterogeneities
title 3D strain pattern in additively manufactured AlSi10Mg from digital volume correlation
title_full 3D strain pattern in additively manufactured AlSi10Mg from digital volume correlation
title_fullStr 3D strain pattern in additively manufactured AlSi10Mg from digital volume correlation
title_full_unstemmed 3D strain pattern in additively manufactured AlSi10Mg from digital volume correlation
title_short 3D strain pattern in additively manufactured AlSi10Mg from digital volume correlation
title_sort 3d strain pattern in additively manufactured alsi10mg from digital volume correlation
topic Laser-based powder bed fusion
X-ray tomography
Digital volume correlation
Strain
AlSi10Mg
Heterogeneities
url http://www.sciencedirect.com/science/article/pii/S240584402310394X
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AT lassehaahrlillevang 3dstrainpatterninadditivelymanufacturedalsi10mgfromdigitalvolumecorrelation
AT nikolajkjelgaardvedelsmith 3dstrainpatterninadditivelymanufacturedalsi10mgfromdigitalvolumecorrelation
AT titoandriollo 3dstrainpatterninadditivelymanufacturedalsi10mgfromdigitalvolumecorrelation