Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model

To solve the problems in determining the interactions among particles and between particles and pipe walls in pneumatic conveying systems in field tests, this article studied the two-phase flow motion characteristics of shotcrete in pipes based on a CFD–DEM coupling model and field measurement. The...

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Main Authors: Guanguo Ma, Hui Ma, Zhenjiao Sun
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/7/3530
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author Guanguo Ma
Hui Ma
Zhenjiao Sun
author_facet Guanguo Ma
Hui Ma
Zhenjiao Sun
author_sort Guanguo Ma
collection DOAJ
description To solve the problems in determining the interactions among particles and between particles and pipe walls in pneumatic conveying systems in field tests, this article studied the two-phase flow motion characteristics of shotcrete in pipes based on a CFD–DEM coupling model and field measurement. The movement of the shotcrete, which is affected by the gas phase in the pipe, was simulated for different bend angles, and the velocity of the shotcrete material and pressure distribution within the pipeline were determined. The simulation results show that at the ideal wind pressure, the inelastic collisions among the particles and between the particles and pipe wall cause the accumulation of shotcrete material in the outside area of the bent pipe section, which may block the pipe; nevertheless, the blockage is prevented by the turbulent and secondary flows, which disperse the particles to different degrees. In addition, the wear amounts caused by particles in pipes with different bend angles were quantified. With increasing bend angle, the wear points gradually diffuse radially toward the outside wall of the bent pipe. Additionally, the wear loss decreases and then increases with increasing bend angle. The particle velocity exhibits the minimal loss at a bend angle of 90°. It was concluded that the energy loss of the aggregate particles in the elbow of the pipe is approximately 30 times that in a horizontal, straight pipe. The results of this study can provide guidance in the construction field and for numerical simulations of the pneumatic conveying process of shotcrete.
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spelling doaj.art-4473a11381f941c8bb8dba839730d1422023-11-30T22:56:59ZengMDPI AGApplied Sciences2076-34172022-03-01127353010.3390/app12073530Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling ModelGuanguo Ma0Hui Ma1Zhenjiao Sun2College of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Energy and Mining Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Safety and Environmental Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaTo solve the problems in determining the interactions among particles and between particles and pipe walls in pneumatic conveying systems in field tests, this article studied the two-phase flow motion characteristics of shotcrete in pipes based on a CFD–DEM coupling model and field measurement. The movement of the shotcrete, which is affected by the gas phase in the pipe, was simulated for different bend angles, and the velocity of the shotcrete material and pressure distribution within the pipeline were determined. The simulation results show that at the ideal wind pressure, the inelastic collisions among the particles and between the particles and pipe wall cause the accumulation of shotcrete material in the outside area of the bent pipe section, which may block the pipe; nevertheless, the blockage is prevented by the turbulent and secondary flows, which disperse the particles to different degrees. In addition, the wear amounts caused by particles in pipes with different bend angles were quantified. With increasing bend angle, the wear points gradually diffuse radially toward the outside wall of the bent pipe. Additionally, the wear loss decreases and then increases with increasing bend angle. The particle velocity exhibits the minimal loss at a bend angle of 90°. It was concluded that the energy loss of the aggregate particles in the elbow of the pipe is approximately 30 times that in a horizontal, straight pipe. The results of this study can provide guidance in the construction field and for numerical simulations of the pneumatic conveying process of shotcrete.https://www.mdpi.com/2076-3417/12/7/3530shotcrete materialspneumatic conveyingCFD–DEMpipe blockbend angle
spellingShingle Guanguo Ma
Hui Ma
Zhenjiao Sun
Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model
Applied Sciences
shotcrete materials
pneumatic conveying
CFD–DEM
pipe block
bend angle
title Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model
title_full Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model
title_fullStr Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model
title_full_unstemmed Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model
title_short Simulation of Two-Phase Flow of Shotcrete in a Bent Pipe Based on a CFD–DEM Coupling Model
title_sort simulation of two phase flow of shotcrete in a bent pipe based on a cfd dem coupling model
topic shotcrete materials
pneumatic conveying
CFD–DEM
pipe block
bend angle
url https://www.mdpi.com/2076-3417/12/7/3530
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AT huima simulationoftwophaseflowofshotcreteinabentpipebasedonacfddemcouplingmodel
AT zhenjiaosun simulationoftwophaseflowofshotcreteinabentpipebasedonacfddemcouplingmodel