Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension
In order to meet the increasing demand for high-performance and high-efficiency vehicles, this paper proposes a novel electromagnetic linear energy-reclaiming suspension technology based on the McPherson independent suspension, and analyzes its core component—ELA-ERD (Electromagnetic Linear Actuatio...
Main Authors: | , , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2023-03-01
|
Series: | Actuators |
Subjects: | |
Online Access: | https://www.mdpi.com/2076-0825/12/4/142 |
_version_ | 1797606844987867136 |
---|---|
author | Jianguo Dai Lv Chang Youning Qin Cheng Wang Jianhui Zhu Jun Zhu Jingxuan Zhu |
author_facet | Jianguo Dai Lv Chang Youning Qin Cheng Wang Jianhui Zhu Jun Zhu Jingxuan Zhu |
author_sort | Jianguo Dai |
collection | DOAJ |
description | In order to meet the increasing demand for high-performance and high-efficiency vehicles, this paper proposes a novel electromagnetic linear energy-reclaiming suspension technology based on the McPherson independent suspension, and analyzes its core component—ELA-ERD (Electromagnetic Linear Actuation Energy-Reclaiming Device). ELA-ERD, taking a shock absorber piston rod as the inner yoke, has a compact structure and reasonable layout by integrating the structural features of the suspension. In this paper, the design process of ELA-ERD is elaborated in detail. Aiming at the problem of over-saturation of the inner yoke magnetic density, this paper proposes a method to optimize the magnetic circuit by increasing the size of the inner yoke within the effective working area of the moving coil, thus effectively improving the electromagnetic characteristics of ELA-ERD. Moreover, the effect and potential of energy reclaiming on ELA-ERD were studied by using finite element software. The study on the energy-reclaiming law of ELA-ERD was carried out from the perspective of the changes in vibration frequency and amplitude. In addition, the internal relationship between the energy-reclaiming voltage and the vibration velocity was revealed in this work, and the energy-reclaiming voltage coefficient <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> was defined. Through calculation of a large amount of model data, the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> value applicable to the designed ELA-ERD in this paper was approximately set to 4.5. This study lays an important theoretical foundation for the follow-up studies. |
first_indexed | 2024-03-11T05:20:44Z |
format | Article |
id | doaj.art-448c574d8df34ca8a04f67318410045e |
institution | Directory Open Access Journal |
issn | 2076-0825 |
language | English |
last_indexed | 2024-03-11T05:20:44Z |
publishDate | 2023-03-01 |
publisher | MDPI AG |
record_format | Article |
series | Actuators |
spelling | doaj.art-448c574d8df34ca8a04f67318410045e2023-11-17T17:50:58ZengMDPI AGActuators2076-08252023-03-0112414210.3390/act12040142Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming SuspensionJianguo Dai0Lv Chang1Youning Qin2Cheng Wang3Jianhui Zhu4Jun Zhu5Jingxuan Zhu6Faculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaIn order to meet the increasing demand for high-performance and high-efficiency vehicles, this paper proposes a novel electromagnetic linear energy-reclaiming suspension technology based on the McPherson independent suspension, and analyzes its core component—ELA-ERD (Electromagnetic Linear Actuation Energy-Reclaiming Device). ELA-ERD, taking a shock absorber piston rod as the inner yoke, has a compact structure and reasonable layout by integrating the structural features of the suspension. In this paper, the design process of ELA-ERD is elaborated in detail. Aiming at the problem of over-saturation of the inner yoke magnetic density, this paper proposes a method to optimize the magnetic circuit by increasing the size of the inner yoke within the effective working area of the moving coil, thus effectively improving the electromagnetic characteristics of ELA-ERD. Moreover, the effect and potential of energy reclaiming on ELA-ERD were studied by using finite element software. The study on the energy-reclaiming law of ELA-ERD was carried out from the perspective of the changes in vibration frequency and amplitude. In addition, the internal relationship between the energy-reclaiming voltage and the vibration velocity was revealed in this work, and the energy-reclaiming voltage coefficient <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> was defined. Through calculation of a large amount of model data, the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> value applicable to the designed ELA-ERD in this paper was approximately set to 4.5. This study lays an important theoretical foundation for the follow-up studies.https://www.mdpi.com/2076-0825/12/4/142energy reclaimingELA-ERDMcPherson independent suspensionelectromagnetismfinite element |
spellingShingle | Jianguo Dai Lv Chang Youning Qin Cheng Wang Jianhui Zhu Jun Zhu Jingxuan Zhu Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension Actuators energy reclaiming ELA-ERD McPherson independent suspension electromagnetism finite element |
title | Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension |
title_full | Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension |
title_fullStr | Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension |
title_full_unstemmed | Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension |
title_short | Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension |
title_sort | design and analysis of electromagnetic linear actuation energy reclaiming device applied to a new type energy reclaiming suspension |
topic | energy reclaiming ELA-ERD McPherson independent suspension electromagnetism finite element |
url | https://www.mdpi.com/2076-0825/12/4/142 |
work_keys_str_mv | AT jianguodai designandanalysisofelectromagneticlinearactuationenergyreclaimingdeviceappliedtoanewtypeenergyreclaimingsuspension AT lvchang designandanalysisofelectromagneticlinearactuationenergyreclaimingdeviceappliedtoanewtypeenergyreclaimingsuspension AT youningqin designandanalysisofelectromagneticlinearactuationenergyreclaimingdeviceappliedtoanewtypeenergyreclaimingsuspension AT chengwang designandanalysisofelectromagneticlinearactuationenergyreclaimingdeviceappliedtoanewtypeenergyreclaimingsuspension AT jianhuizhu designandanalysisofelectromagneticlinearactuationenergyreclaimingdeviceappliedtoanewtypeenergyreclaimingsuspension AT junzhu designandanalysisofelectromagneticlinearactuationenergyreclaimingdeviceappliedtoanewtypeenergyreclaimingsuspension AT jingxuanzhu designandanalysisofelectromagneticlinearactuationenergyreclaimingdeviceappliedtoanewtypeenergyreclaimingsuspension |