Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension

In order to meet the increasing demand for high-performance and high-efficiency vehicles, this paper proposes a novel electromagnetic linear energy-reclaiming suspension technology based on the McPherson independent suspension, and analyzes its core component—ELA-ERD (Electromagnetic Linear Actuatio...

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Main Authors: Jianguo Dai, Lv Chang, Youning Qin, Cheng Wang, Jianhui Zhu, Jun Zhu, Jingxuan Zhu
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/12/4/142
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author Jianguo Dai
Lv Chang
Youning Qin
Cheng Wang
Jianhui Zhu
Jun Zhu
Jingxuan Zhu
author_facet Jianguo Dai
Lv Chang
Youning Qin
Cheng Wang
Jianhui Zhu
Jun Zhu
Jingxuan Zhu
author_sort Jianguo Dai
collection DOAJ
description In order to meet the increasing demand for high-performance and high-efficiency vehicles, this paper proposes a novel electromagnetic linear energy-reclaiming suspension technology based on the McPherson independent suspension, and analyzes its core component—ELA-ERD (Electromagnetic Linear Actuation Energy-Reclaiming Device). ELA-ERD, taking a shock absorber piston rod as the inner yoke, has a compact structure and reasonable layout by integrating the structural features of the suspension. In this paper, the design process of ELA-ERD is elaborated in detail. Aiming at the problem of over-saturation of the inner yoke magnetic density, this paper proposes a method to optimize the magnetic circuit by increasing the size of the inner yoke within the effective working area of the moving coil, thus effectively improving the electromagnetic characteristics of ELA-ERD. Moreover, the effect and potential of energy reclaiming on ELA-ERD were studied by using finite element software. The study on the energy-reclaiming law of ELA-ERD was carried out from the perspective of the changes in vibration frequency and amplitude. In addition, the internal relationship between the energy-reclaiming voltage and the vibration velocity was revealed in this work, and the energy-reclaiming voltage coefficient <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> was defined. Through calculation of a large amount of model data, the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> value applicable to the designed ELA-ERD in this paper was approximately set to 4.5. This study lays an important theoretical foundation for the follow-up studies.
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spelling doaj.art-448c574d8df34ca8a04f67318410045e2023-11-17T17:50:58ZengMDPI AGActuators2076-08252023-03-0112414210.3390/act12040142Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming SuspensionJianguo Dai0Lv Chang1Youning Qin2Cheng Wang3Jianhui Zhu4Jun Zhu5Jingxuan Zhu6Faculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaFaculty of Transportation Engineering, Huaiyin Institute of Technology, Huai’an 223003, ChinaIn order to meet the increasing demand for high-performance and high-efficiency vehicles, this paper proposes a novel electromagnetic linear energy-reclaiming suspension technology based on the McPherson independent suspension, and analyzes its core component—ELA-ERD (Electromagnetic Linear Actuation Energy-Reclaiming Device). ELA-ERD, taking a shock absorber piston rod as the inner yoke, has a compact structure and reasonable layout by integrating the structural features of the suspension. In this paper, the design process of ELA-ERD is elaborated in detail. Aiming at the problem of over-saturation of the inner yoke magnetic density, this paper proposes a method to optimize the magnetic circuit by increasing the size of the inner yoke within the effective working area of the moving coil, thus effectively improving the electromagnetic characteristics of ELA-ERD. Moreover, the effect and potential of energy reclaiming on ELA-ERD were studied by using finite element software. The study on the energy-reclaiming law of ELA-ERD was carried out from the perspective of the changes in vibration frequency and amplitude. In addition, the internal relationship between the energy-reclaiming voltage and the vibration velocity was revealed in this work, and the energy-reclaiming voltage coefficient <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> was defined. Through calculation of a large amount of model data, the <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><msub><mi>K</mi><mi>e</mi></msub></mrow></semantics></math></inline-formula> value applicable to the designed ELA-ERD in this paper was approximately set to 4.5. This study lays an important theoretical foundation for the follow-up studies.https://www.mdpi.com/2076-0825/12/4/142energy reclaimingELA-ERDMcPherson independent suspensionelectromagnetismfinite element
spellingShingle Jianguo Dai
Lv Chang
Youning Qin
Cheng Wang
Jianhui Zhu
Jun Zhu
Jingxuan Zhu
Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension
Actuators
energy reclaiming
ELA-ERD
McPherson independent suspension
electromagnetism
finite element
title Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension
title_full Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension
title_fullStr Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension
title_full_unstemmed Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension
title_short Design and Analysis of Electromagnetic Linear Actuation-Energy-Reclaiming Device Applied to a New-Type Energy-Reclaiming Suspension
title_sort design and analysis of electromagnetic linear actuation energy reclaiming device applied to a new type energy reclaiming suspension
topic energy reclaiming
ELA-ERD
McPherson independent suspension
electromagnetism
finite element
url https://www.mdpi.com/2076-0825/12/4/142
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