Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printer

Recently, a new technology has come to the fore, namely four-dimensional (4D) printing. Conventional research has, however, mostly been in a glass state after a shape change such as self-folding of 4D printing, because the heat shrinkage or shape memory effect of polymers is used. Therefore, the 4D...

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Main Authors: Shunsuke Yamamura, Eiji Iwase
Format: Article
Language:English
Published: Elsevier 2021-05-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127521001581
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author Shunsuke Yamamura
Eiji Iwase
author_facet Shunsuke Yamamura
Eiji Iwase
author_sort Shunsuke Yamamura
collection DOAJ
description Recently, a new technology has come to the fore, namely four-dimensional (4D) printing. Conventional research has, however, mostly been in a glass state after a shape change such as self-folding of 4D printing, because the heat shrinkage or shape memory effect of polymers is used. Therefore, the 4D printed hinges are rigid and cannot be folded or unfolded after 4D printing below the glass transition temperature of the shape memory polymer (SMP). Hence, in this study, we proposed a hybrid hinge structure that is elastic and can be largely deformed as an origami structure even after 4D printing. On the hybrid hinge, a soft elastomer hinge was arranged beside the rigid 4D printing hinges to achieving the elastic folding deformation after self-folding. We confirmed that the samples recovered to almost their original shape without failure after 500 cycles of folding. They exhibited high durability and elasticity. Finally, the usefulness of the hybrid hinge was demonstrated by fabricating a miura-ori and an origami compliant mechanism gripper, which could be deformed as origami structure below the glass transition temperature of the SMP. We believe that our 4D printing method can be applied for developing self-folding actuators and robots, which require origami deformation.
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spelling doaj.art-44ff5fb1563b44a79e36c0332fff541e2022-12-21T20:32:11ZengElsevierMaterials & Design0264-12752021-05-01203109605Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printerShunsuke Yamamura0Eiji Iwase1Department of Applied Mechanics and Aerospace Engineering, Waseda University, 3-4-1 Okubo, Shinjuku, Tokyo 169-8555, JapanCorresponding author.; Department of Applied Mechanics and Aerospace Engineering, Waseda University, 3-4-1 Okubo, Shinjuku, Tokyo 169-8555, JapanRecently, a new technology has come to the fore, namely four-dimensional (4D) printing. Conventional research has, however, mostly been in a glass state after a shape change such as self-folding of 4D printing, because the heat shrinkage or shape memory effect of polymers is used. Therefore, the 4D printed hinges are rigid and cannot be folded or unfolded after 4D printing below the glass transition temperature of the shape memory polymer (SMP). Hence, in this study, we proposed a hybrid hinge structure that is elastic and can be largely deformed as an origami structure even after 4D printing. On the hybrid hinge, a soft elastomer hinge was arranged beside the rigid 4D printing hinges to achieving the elastic folding deformation after self-folding. We confirmed that the samples recovered to almost their original shape without failure after 500 cycles of folding. They exhibited high durability and elasticity. Finally, the usefulness of the hybrid hinge was demonstrated by fabricating a miura-ori and an origami compliant mechanism gripper, which could be deformed as origami structure below the glass transition temperature of the SMP. We believe that our 4D printing method can be applied for developing self-folding actuators and robots, which require origami deformation.http://www.sciencedirect.com/science/article/pii/S02641275210015814D printingSelf-foldingShape memory polymerOrigamiElastic hingeFused deposition modeling
spellingShingle Shunsuke Yamamura
Eiji Iwase
Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printer
Materials & Design
4D printing
Self-folding
Shape memory polymer
Origami
Elastic hinge
Fused deposition modeling
title Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printer
title_full Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printer
title_fullStr Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printer
title_full_unstemmed Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printer
title_short Hybrid hinge structure with elastic hinge on self-folding of 4D printing using a fused deposition modeling 3D printer
title_sort hybrid hinge structure with elastic hinge on self folding of 4d printing using a fused deposition modeling 3d printer
topic 4D printing
Self-folding
Shape memory polymer
Origami
Elastic hinge
Fused deposition modeling
url http://www.sciencedirect.com/science/article/pii/S0264127521001581
work_keys_str_mv AT shunsukeyamamura hybridhingestructurewithelastichingeonselffoldingof4dprintingusingafuseddepositionmodeling3dprinter
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