State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects

In this article, the comprehensive review on the application, and indeed, a comparative analysis on dry machining of different types of materials (Inconel, steel, aluminum, cast iron, magnesium and advanced materials) used in machining (turning, drilling and milling operations) were carried out in t...

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Main Authors: Jasjeevan Singh, Simranpreet Singh Gill, Manu Dogra, Rupinder Singh, Malkeet Singh, Shubham Sharma, Gursharan Singh, Changhe Li, S Rajkumar
Format: Article
Language:English
Published: IOP Publishing 2022-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ac6fba
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author Jasjeevan Singh
Simranpreet Singh Gill
Manu Dogra
Rupinder Singh
Malkeet Singh
Shubham Sharma
Gursharan Singh
Changhe Li
S Rajkumar
author_facet Jasjeevan Singh
Simranpreet Singh Gill
Manu Dogra
Rupinder Singh
Malkeet Singh
Shubham Sharma
Gursharan Singh
Changhe Li
S Rajkumar
author_sort Jasjeevan Singh
collection DOAJ
description In this article, the comprehensive review on the application, and indeed, a comparative analysis on dry machining of different types of materials (Inconel, steel, aluminum, cast iron, magnesium and advanced materials) used in machining (turning, drilling and milling operations) were carried out in the light of utmost works published in the literature. The work describes the scientific findings of the past twenty years, including sustainable methods (surface texture, solid lubricants, vibration-assisted machining, laser-assisted machining), tool coatings, and geometry of tools. Vibration-assisted machining is another direction that researchers have investigated without the use of cutting coolants, where the complete disposal of coolants is not possible. Various researchers have carried out rigorous experimental work on milling, drilling, and turning operations under dry conditions to machine numerous materials. A significant proportion of experimental data about tool wear, tool wear machining, surface quality, surface integrity, etc, has been analyzed under dry conditions. However, the critical analysis of dry machining for different conventional machining operations for a variety of industrial materials is still lacking for establishing dry machining as a sustainable process for industrial applications. Thus, the critical analysis of various machining parameters and their consequences on tool wear and the surface quality of machined work was carried out in this work. Finally, scientific recommendations based on critical findings were proposed for industrial implementation of dry machining.
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spelling doaj.art-451a75c05ebc47069a3611709c6a70562023-08-09T16:13:10ZengIOP PublishingMaterials Research Express2053-15912022-01-019606400310.1088/2053-1591/ac6fbaState of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospectsJasjeevan Singh0https://orcid.org/0000-0001-7444-4075Simranpreet Singh Gill1https://orcid.org/0000-0001-9385-0204Manu Dogra2Rupinder Singh3https://orcid.org/0000-0002-0877-3847Malkeet Singh4Shubham Sharma5https://orcid.org/0000-0002-1120-8451Gursharan Singh6Changhe Li7S Rajkumar8https://orcid.org/0000-0002-6544-3852Research Scholar, IKGPTU, Kapurthala, Punjab, IndiaDepartment of Mechanical Engineering, Sardar Beant Singh State University , Gurdaspur, IndiaDepartment of Mechanical Engineering, Punjab University SSG Regional Centre , Hoshiarpur, Punjab, IndiaDepartment of Mechanical Engineering, University Institute of Engineering , Chandigarh University, Gharuan, Mohali, Punjab, IndiaDepartment of Mechanical Engineering, Indian Institute of Technology , Ropar, Rupnagar, Punjab, IndiaDepartment of Mechanical Engineering, IK Gujral Punjab Technical University , Main Campus-Kapurthala, Jalandhar, Punjab, 144603, India; Department of Mechanical Engineering, University Centre for Research and Development and Chandigarh University , 140413, Punjab, IndiaDepartment of Mechanical Engineering, IK Gujral Punjab Technical University , Main Campus-Kapurthala, Jalandhar, Punjab, 144603, IndiaSchool of Mechanical and Automotive Engineering, Qingdao University of Technology , Qingdao, 266520, People’s Republic of ChinaDepartment of Mechanical Engineering, Faculty of Manufacturing, Institute of Technology , Hawassa University, EthiopiaIn this article, the comprehensive review on the application, and indeed, a comparative analysis on dry machining of different types of materials (Inconel, steel, aluminum, cast iron, magnesium and advanced materials) used in machining (turning, drilling and milling operations) were carried out in the light of utmost works published in the literature. The work describes the scientific findings of the past twenty years, including sustainable methods (surface texture, solid lubricants, vibration-assisted machining, laser-assisted machining), tool coatings, and geometry of tools. Vibration-assisted machining is another direction that researchers have investigated without the use of cutting coolants, where the complete disposal of coolants is not possible. Various researchers have carried out rigorous experimental work on milling, drilling, and turning operations under dry conditions to machine numerous materials. A significant proportion of experimental data about tool wear, tool wear machining, surface quality, surface integrity, etc, has been analyzed under dry conditions. However, the critical analysis of dry machining for different conventional machining operations for a variety of industrial materials is still lacking for establishing dry machining as a sustainable process for industrial applications. Thus, the critical analysis of various machining parameters and their consequences on tool wear and the surface quality of machined work was carried out in this work. Finally, scientific recommendations based on critical findings were proposed for industrial implementation of dry machining.https://doi.org/10.1088/2053-1591/ac6fbadry machiningmillingdrillinginconelsteeltitanium
spellingShingle Jasjeevan Singh
Simranpreet Singh Gill
Manu Dogra
Rupinder Singh
Malkeet Singh
Shubham Sharma
Gursharan Singh
Changhe Li
S Rajkumar
State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects
Materials Research Express
dry machining
milling
drilling
inconel
steel
titanium
title State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects
title_full State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects
title_fullStr State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects
title_full_unstemmed State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects
title_short State of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications: progressive advancements and directions for future prospects
title_sort state of the art review on the sustainable dry machining of advanced materials for multifaceted engineering applications progressive advancements and directions for future prospects
topic dry machining
milling
drilling
inconel
steel
titanium
url https://doi.org/10.1088/2053-1591/ac6fba
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