Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion Modelling

Composite Extrusion Modelling (CEM) is a new additive manufacturing process for metal that uses Metal Injection Moulding (MIM) materials. The MIM material is printed on a build plate using a moveable extruder. Subsequently, the printed greenparts are debinded and sintered in a two-step oven process....

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Main Authors: Clemens Lieberwirth, Mohamed Sarhan, Hermann Seitz
Format: Article
Language:English
Published: MDPI AG 2018-01-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/8/2/84
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author Clemens Lieberwirth
Mohamed Sarhan
Hermann Seitz
author_facet Clemens Lieberwirth
Mohamed Sarhan
Hermann Seitz
author_sort Clemens Lieberwirth
collection DOAJ
description Composite Extrusion Modelling (CEM) is a new additive manufacturing process for metal that uses Metal Injection Moulding (MIM) materials. The MIM material is printed on a build plate using a moveable extruder. Subsequently, the printed greenparts are debinded and sintered in a two-step oven process. In contrast to beam-based additive processes, the microstructure of the part is not generated layer-wise by melting and solidifying small areas, but in a steady manner during sintering from the outside of the part to the inside, in order to create dense metal parts. In this study, various structures were printed and sintered in order to investigate the mechanical properties and dimensional properties of the resulting stainless-steel structures, and their dependence on the infill percentage. The measured density of the dense sintered parts is 7.47 g/cm3 and the sintering shrinkage is in the range from 14.6 to 16.8%. The compressive strength (σdm50) of the specimens varies in the range from 1220 to 2345 MPa dependent on the infill percentage. The measured density and the sintering shrinkage are very close to the values specified by the manufacturer of the MIM material.
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spelling doaj.art-452b3152e28c4e8381a22966ba80c5822022-12-22T01:45:56ZengMDPI AGMetals2075-47012018-01-01828410.3390/met8020084met8020084Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion ModellingClemens Lieberwirth0Mohamed Sarhan1Hermann Seitz2Fluid Technology and Microfluidics, University of Rostock, Justus-von-Liebig Weg 6, 18059 Rostock, GermanyFluid Technology and Microfluidics, University of Rostock, Justus-von-Liebig Weg 6, 18059 Rostock, GermanyFluid Technology and Microfluidics, University of Rostock, Justus-von-Liebig Weg 6, 18059 Rostock, GermanyComposite Extrusion Modelling (CEM) is a new additive manufacturing process for metal that uses Metal Injection Moulding (MIM) materials. The MIM material is printed on a build plate using a moveable extruder. Subsequently, the printed greenparts are debinded and sintered in a two-step oven process. In contrast to beam-based additive processes, the microstructure of the part is not generated layer-wise by melting and solidifying small areas, but in a steady manner during sintering from the outside of the part to the inside, in order to create dense metal parts. In this study, various structures were printed and sintered in order to investigate the mechanical properties and dimensional properties of the resulting stainless-steel structures, and their dependence on the infill percentage. The measured density of the dense sintered parts is 7.47 g/cm3 and the sintering shrinkage is in the range from 14.6 to 16.8%. The compressive strength (σdm50) of the specimens varies in the range from 1220 to 2345 MPa dependent on the infill percentage. The measured density and the sintering shrinkage are very close to the values specified by the manufacturer of the MIM material.http://www.mdpi.com/2075-4701/8/2/84additive manufacturingcomposite extrusion modellingsinteringmechanical properties
spellingShingle Clemens Lieberwirth
Mohamed Sarhan
Hermann Seitz
Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion Modelling
Metals
additive manufacturing
composite extrusion modelling
sintering
mechanical properties
title Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion Modelling
title_full Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion Modelling
title_fullStr Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion Modelling
title_full_unstemmed Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion Modelling
title_short Mechanical Properties of Stainless-Steel Structures Fabricated by Composite Extrusion Modelling
title_sort mechanical properties of stainless steel structures fabricated by composite extrusion modelling
topic additive manufacturing
composite extrusion modelling
sintering
mechanical properties
url http://www.mdpi.com/2075-4701/8/2/84
work_keys_str_mv AT clemenslieberwirth mechanicalpropertiesofstainlesssteelstructuresfabricatedbycompositeextrusionmodelling
AT mohamedsarhan mechanicalpropertiesofstainlesssteelstructuresfabricatedbycompositeextrusionmodelling
AT hermannseitz mechanicalpropertiesofstainlesssteelstructuresfabricatedbycompositeextrusionmodelling