Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)

In this work, we used an AlSi10Mg alloy produced by selective laser melting (SLM) to study the effects of build direction and deformation temperature on the grain refinement process. Two different build orientations of 0° and 90° and deformation temperatures of 150 °C and 200 °C were selected to stu...

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Main Authors: Przemysław Snopiński, Krzysztof Matus, Ondřej Hilšer, Stanislav Rusz
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/12/4288
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author Przemysław Snopiński
Krzysztof Matus
Ondřej Hilšer
Stanislav Rusz
author_facet Przemysław Snopiński
Krzysztof Matus
Ondřej Hilšer
Stanislav Rusz
author_sort Przemysław Snopiński
collection DOAJ
description In this work, we used an AlSi10Mg alloy produced by selective laser melting (SLM) to study the effects of build direction and deformation temperature on the grain refinement process. Two different build orientations of 0° and 90° and deformation temperatures of 150 °C and 200 °C were selected to study this effect. Light microscopy, electron backscatter diffraction and transmission electron microscopy were used to investigate the microtexture and microstructural evolution of the laser powder bed fusion (LPBF) billets. Grain boundary maps showed that the proportion of low-angle grain boundaries (LAGBs) dominated in every analysed sample. It was also found that different thermal histories caused by the change in build direction resulted in microstructures with different grain sizes. In addition, EBSD maps revealed heterogeneous microstructures comprising equiaxed fine-grained zones with ≈0.6 μm grain size and coarse-grained zones with ≈10 μm grain size. From the detailed microstructural observations, it was found that the formation of a heterogeneous microstructure is closely related to the increased fraction of melt pool borders. The results presented in this article confirm that the build direction has a significant influence on the microstructure evolution during the ECAP process.
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spelling doaj.art-45621464416e494081ab0330bcd0d3532023-11-18T11:24:12ZengMDPI AGMaterials1996-19442023-06-011612428810.3390/ma16124288Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)Przemysław Snopiński0Krzysztof Matus1Ondřej Hilšer2Stanislav Rusz3Department of Engineering Materials and Biomaterials, Silesian University of Technology, 18A Konarskiego Street, 44-100 Gliwice, PolandMaterials Research Laboratory, Silesian University of Technology, 18A Konarskiego Street, 44-100 Gliwice, PolandFaculty of Mechanical Engineering, VSB-TU Ostrava, 17. listopadu 2172/15, 708 00 Ostrava-Poruba, Czech RepublicFaculty of Mechanical Engineering, VSB-TU Ostrava, 17. listopadu 2172/15, 708 00 Ostrava-Poruba, Czech RepublicIn this work, we used an AlSi10Mg alloy produced by selective laser melting (SLM) to study the effects of build direction and deformation temperature on the grain refinement process. Two different build orientations of 0° and 90° and deformation temperatures of 150 °C and 200 °C were selected to study this effect. Light microscopy, electron backscatter diffraction and transmission electron microscopy were used to investigate the microtexture and microstructural evolution of the laser powder bed fusion (LPBF) billets. Grain boundary maps showed that the proportion of low-angle grain boundaries (LAGBs) dominated in every analysed sample. It was also found that different thermal histories caused by the change in build direction resulted in microstructures with different grain sizes. In addition, EBSD maps revealed heterogeneous microstructures comprising equiaxed fine-grained zones with ≈0.6 μm grain size and coarse-grained zones with ≈10 μm grain size. From the detailed microstructural observations, it was found that the formation of a heterogeneous microstructure is closely related to the increased fraction of melt pool borders. The results presented in this article confirm that the build direction has a significant influence on the microstructure evolution during the ECAP process.https://www.mdpi.com/1996-1944/16/12/4288AlSi10Mgbuild directionECAPgrain refinementmicrostructural characterization
spellingShingle Przemysław Snopiński
Krzysztof Matus
Ondřej Hilšer
Stanislav Rusz
Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)
Materials
AlSi10Mg
build direction
ECAP
grain refinement
microstructural characterization
title Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)
title_full Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)
title_fullStr Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)
title_full_unstemmed Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)
title_short Effects of Built Direction and Deformation Temperature on the Grain Refinement of 3D Printed AlSi10Mg Alloy Processed by Equal Channel Angular Pressing (ECAP)
title_sort effects of built direction and deformation temperature on the grain refinement of 3d printed alsi10mg alloy processed by equal channel angular pressing ecap
topic AlSi10Mg
build direction
ECAP
grain refinement
microstructural characterization
url https://www.mdpi.com/1996-1944/16/12/4288
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