Tomography of Laser Powder Bed Fusion Maraging Steel

The presence of defects in additive manufactured maraging steel is a widespread problem as its dependence on processing parameters significantly influences it. Using X-ray computed tomography, along with optical microscope data limited to 2D images, quantifies the internal porosity present on a comp...

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Main Authors: Pablo M. Cerezo, Jose A. Aguilera, Antonio Garcia-Gonzalez, Pablo Lopez-Crespo
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/17/4/891
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author Pablo M. Cerezo
Jose A. Aguilera
Antonio Garcia-Gonzalez
Pablo Lopez-Crespo
author_facet Pablo M. Cerezo
Jose A. Aguilera
Antonio Garcia-Gonzalez
Pablo Lopez-Crespo
author_sort Pablo M. Cerezo
collection DOAJ
description The presence of defects in additive manufactured maraging steel is a widespread problem as its dependence on processing parameters significantly influences it. Using X-ray computed tomography, along with optical microscope data limited to 2D images, quantifies the internal porosity present on a compact tension sample typically employed in fatigue testing. The primary goal of this research is to analyse the pores obtained after the fabrication of a compact tension sample and their main definition parameters, such as sphericity, aspect ratio, surface, and volume, and obtain validation of which method is valid for each of the parameters analysed. The current study aims to enhance the understanding of defects in maraging steel samples through non-destructive 3D analysis. Conventional 2D analyses are limited to surface measurements, providing incomplete information. The proposed method will provide a comprehensive understanding of the defects inside the maraging steel sample, thereby improving the reliability of this material for further applications. This study will contribute to academic and industrial communities by providing a novel approach to analysing maraging steel samples and, ultimately, developing improved materials for various applications. The study’s findings reveal that most pores are produced by gases that are trapped in the fabrication process, and keyhole pores only appear near the surface.
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spelling doaj.art-456e9f335d844d53bc7cb519424661772024-02-23T15:25:41ZengMDPI AGMaterials1996-19442024-02-0117489110.3390/ma17040891Tomography of Laser Powder Bed Fusion Maraging SteelPablo M. Cerezo0Jose A. Aguilera1Antonio Garcia-Gonzalez2Pablo Lopez-Crespo3Department of Civil and Materials Engineering, University of Malaga, C/Dr Ortiz Ramos, s/n, 29071 Malaga, SpainDepartment of Civil and Materials Engineering, University of Malaga, C/Dr Ortiz Ramos, s/n, 29071 Malaga, SpainDepartment of Civil and Materials Engineering, University of Malaga, C/Dr Ortiz Ramos, s/n, 29071 Malaga, SpainDepartment of Civil and Materials Engineering, University of Malaga, C/Dr Ortiz Ramos, s/n, 29071 Malaga, SpainThe presence of defects in additive manufactured maraging steel is a widespread problem as its dependence on processing parameters significantly influences it. Using X-ray computed tomography, along with optical microscope data limited to 2D images, quantifies the internal porosity present on a compact tension sample typically employed in fatigue testing. The primary goal of this research is to analyse the pores obtained after the fabrication of a compact tension sample and their main definition parameters, such as sphericity, aspect ratio, surface, and volume, and obtain validation of which method is valid for each of the parameters analysed. The current study aims to enhance the understanding of defects in maraging steel samples through non-destructive 3D analysis. Conventional 2D analyses are limited to surface measurements, providing incomplete information. The proposed method will provide a comprehensive understanding of the defects inside the maraging steel sample, thereby improving the reliability of this material for further applications. This study will contribute to academic and industrial communities by providing a novel approach to analysing maraging steel samples and, ultimately, developing improved materials for various applications. The study’s findings reveal that most pores are produced by gases that are trapped in the fabrication process, and keyhole pores only appear near the surface.https://www.mdpi.com/1996-1944/17/4/891additive manufacturinglaser powder bed fusionmaraging steelporosityX-ray computed tomography
spellingShingle Pablo M. Cerezo
Jose A. Aguilera
Antonio Garcia-Gonzalez
Pablo Lopez-Crespo
Tomography of Laser Powder Bed Fusion Maraging Steel
Materials
additive manufacturing
laser powder bed fusion
maraging steel
porosity
X-ray computed tomography
title Tomography of Laser Powder Bed Fusion Maraging Steel
title_full Tomography of Laser Powder Bed Fusion Maraging Steel
title_fullStr Tomography of Laser Powder Bed Fusion Maraging Steel
title_full_unstemmed Tomography of Laser Powder Bed Fusion Maraging Steel
title_short Tomography of Laser Powder Bed Fusion Maraging Steel
title_sort tomography of laser powder bed fusion maraging steel
topic additive manufacturing
laser powder bed fusion
maraging steel
porosity
X-ray computed tomography
url https://www.mdpi.com/1996-1944/17/4/891
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AT antoniogarciagonzalez tomographyoflaserpowderbedfusionmaragingsteel
AT pablolopezcrespo tomographyoflaserpowderbedfusionmaragingsteel