Tribological Aspects of Sheet Titanium Forming
Friction, wear, and lubrication are inherent to all metal-forming processes. Unfortunately, they are particularly troublesome when forming titanium materials, which tend to form titanium buildup on the working surfaces of the forming tools. Lubrication is one of the most effective ways to separate c...
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| Format: | Article |
| Language: | English |
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MDPI AG
2023-03-01
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| Series: | Materials |
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| Online Access: | https://www.mdpi.com/1996-1944/16/6/2224 |
| _version_ | 1797610502124208128 |
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| author | Wojciech Więckowski Janina Adamus Marcin Dyner Maciej Motyka |
| author_facet | Wojciech Więckowski Janina Adamus Marcin Dyner Maciej Motyka |
| author_sort | Wojciech Więckowski |
| collection | DOAJ |
| description | Friction, wear, and lubrication are inherent to all metal-forming processes. Unfortunately, they are particularly troublesome when forming titanium materials, which tend to form titanium buildup on the working surfaces of the forming tools. Lubrication is one of the most effective ways to separate contacting surfaces and eliminate galling, thus reducing tool wear. The paper presents the tribological aspects of titanium sheets forming using environmentally friendly lubricants with the addition of boric acid. The lubricant’s effectiveness was assessed on the basis of technological tests, such as the strip drawing test, the Erichsen cupping test, and the formation of spherical drawn parts in industrial conditions. Moreover, the results of the numerical simulation of forming a titanium hat-shaped part are presented. Numerical calculations of forming processes were performed using the PamStamp 2G system based on the finite element method. Both experiments and numerical analyses showed the positive effect of lubricants with boric acid on sheet titanium forming. |
| first_indexed | 2024-03-11T06:15:12Z |
| format | Article |
| id | doaj.art-457e44f503244644a47932d4cbb95da8 |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-11T06:15:12Z |
| publishDate | 2023-03-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-457e44f503244644a47932d4cbb95da82023-11-17T12:19:13ZengMDPI AGMaterials1996-19442023-03-01166222410.3390/ma16062224Tribological Aspects of Sheet Titanium FormingWojciech Więckowski0Janina Adamus1Marcin Dyner2Maciej Motyka3Department of Technology and Automation, Faculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, 69 Dąbrowskiego St., 42-201 Częstochowa, PolandDepartment of Civil Engineering, Faculty of Civil Engineering, Czestochowa University of Technology, 69 Dąbrowskiego St., 42-201 Częstochowa, PolandDepartment of Advanced Computational Methods, Faculty of Science and Technology, Jan Dlugosz University in Czestochowa, 13/15 Armii Krajowej Ave., 42-200 Częstochowa, PolandDepartment of Materials Science, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, 12 Powstańców Warszawy Ave., 35-959 Rzeszów, PolandFriction, wear, and lubrication are inherent to all metal-forming processes. Unfortunately, they are particularly troublesome when forming titanium materials, which tend to form titanium buildup on the working surfaces of the forming tools. Lubrication is one of the most effective ways to separate contacting surfaces and eliminate galling, thus reducing tool wear. The paper presents the tribological aspects of titanium sheets forming using environmentally friendly lubricants with the addition of boric acid. The lubricant’s effectiveness was assessed on the basis of technological tests, such as the strip drawing test, the Erichsen cupping test, and the formation of spherical drawn parts in industrial conditions. Moreover, the results of the numerical simulation of forming a titanium hat-shaped part are presented. Numerical calculations of forming processes were performed using the PamStamp 2G system based on the finite element method. Both experiments and numerical analyses showed the positive effect of lubricants with boric acid on sheet titanium forming.https://www.mdpi.com/1996-1944/16/6/2224sheet metal formingecological lubricantboric acidtitanium sheet |
| spellingShingle | Wojciech Więckowski Janina Adamus Marcin Dyner Maciej Motyka Tribological Aspects of Sheet Titanium Forming Materials sheet metal forming ecological lubricant boric acid titanium sheet |
| title | Tribological Aspects of Sheet Titanium Forming |
| title_full | Tribological Aspects of Sheet Titanium Forming |
| title_fullStr | Tribological Aspects of Sheet Titanium Forming |
| title_full_unstemmed | Tribological Aspects of Sheet Titanium Forming |
| title_short | Tribological Aspects of Sheet Titanium Forming |
| title_sort | tribological aspects of sheet titanium forming |
| topic | sheet metal forming ecological lubricant boric acid titanium sheet |
| url | https://www.mdpi.com/1996-1944/16/6/2224 |
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