Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue Gas

Wet flue gas desulfurization (WFGD) wastewater treatment is a key problem in coal-fired plants. Traditional chemical precipitation methods cannot reach zero-liquid discharge (ZLD). In this paper, a new technology using the low-rank heat from flue gas to concentrate the wastewater for ZLD is proposed...

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Main Authors: Xuan Yao, Man Zhang, Boyu Deng, Xinhua Yang, Hairui Yang
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/14/4259
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author Xuan Yao
Man Zhang
Boyu Deng
Xinhua Yang
Hairui Yang
author_facet Xuan Yao
Man Zhang
Boyu Deng
Xinhua Yang
Hairui Yang
author_sort Xuan Yao
collection DOAJ
description Wet flue gas desulfurization (WFGD) wastewater treatment is a key problem in coal-fired plants. Traditional chemical precipitation methods cannot reach zero-liquid discharge (ZLD). In this paper, a new technology using the low-rank heat from flue gas to concentrate the wastewater for ZLD is proposed. A scrubber was built to verify the concentrating process, and the characteristics of the concentrated water were analyzed. The concentrated water was neutralized by adding Ca(OH)<sub>2</sub> to raise the pH value. The wastewater can be concentrated 10~25 times to reduce the flow rate. The characteristics of the concentrated wastewater were studied by dosing lime. Then, liquid and solids were separated by filter pressing, the liquid was mainly composed of CaCl<sub>2</sub>, which accounts for 73.6%. The sludge is composed of CaSO<sub>4</sub> and Mg(OH)<sub>2</sub>, depending on the lime consumption of the dosing process. Finally, the filter liquor after the filter press was mixed with ash to reach zero liquid discharge, and the sludge could be burnt after mixing with the coal or disposed by third-part vendor. This technology is demonstrated in one 600 MW unit and shows a high system reliability. The clean water is recycled by the WFGD wastewater during the evaporation. Binding on the environmental policies and large market demand of the WFGD wastewater, this technology shows a great application prospect in the future.
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spelling doaj.art-45a1748da52d418d81752a63bafa3a4a2023-11-22T03:42:41ZengMDPI AGEnergies1996-10732021-07-011414425910.3390/en14144259Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue GasXuan Yao0Man Zhang1Boyu Deng2Xinhua Yang3Hairui Yang4State Key Laboratory of Power Systems, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of Power Systems, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of Power Systems, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of Power Systems, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of Power Systems, Department of Energy and Power Engineering, Tsinghua University, Beijing 100084, ChinaWet flue gas desulfurization (WFGD) wastewater treatment is a key problem in coal-fired plants. Traditional chemical precipitation methods cannot reach zero-liquid discharge (ZLD). In this paper, a new technology using the low-rank heat from flue gas to concentrate the wastewater for ZLD is proposed. A scrubber was built to verify the concentrating process, and the characteristics of the concentrated water were analyzed. The concentrated water was neutralized by adding Ca(OH)<sub>2</sub> to raise the pH value. The wastewater can be concentrated 10~25 times to reduce the flow rate. The characteristics of the concentrated wastewater were studied by dosing lime. Then, liquid and solids were separated by filter pressing, the liquid was mainly composed of CaCl<sub>2</sub>, which accounts for 73.6%. The sludge is composed of CaSO<sub>4</sub> and Mg(OH)<sub>2</sub>, depending on the lime consumption of the dosing process. Finally, the filter liquor after the filter press was mixed with ash to reach zero liquid discharge, and the sludge could be burnt after mixing with the coal or disposed by third-part vendor. This technology is demonstrated in one 600 MW unit and shows a high system reliability. The clean water is recycled by the WFGD wastewater during the evaporation. Binding on the environmental policies and large market demand of the WFGD wastewater, this technology shows a great application prospect in the future.https://www.mdpi.com/1996-1073/14/14/4259WFGDwastewaterzero liquid discharge (ZLD)flue gas waste heatconcentrate
spellingShingle Xuan Yao
Man Zhang
Boyu Deng
Xinhua Yang
Hairui Yang
Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue Gas
Energies
WFGD
wastewater
zero liquid discharge (ZLD)
flue gas waste heat
concentrate
title Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue Gas
title_full Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue Gas
title_fullStr Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue Gas
title_full_unstemmed Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue Gas
title_short Primary Research of a New Zero-Liquid-Discharge Technology of Wet Flue Gas Desulfurization Wastewater by Low-Rank Heat from Flue Gas
title_sort primary research of a new zero liquid discharge technology of wet flue gas desulfurization wastewater by low rank heat from flue gas
topic WFGD
wastewater
zero liquid discharge (ZLD)
flue gas waste heat
concentrate
url https://www.mdpi.com/1996-1073/14/14/4259
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