Influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining center

We have developed a small size and high strength spiral bevel gear fabricated by five-axis controlled machining center. In the present report, we propose a novel spiral bevel gear with the rib at the end of face width to reinforce the tooth bending strength, which is machined with a ball-nose end-mi...

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Main Authors: Masahiro SAITO, Shinya TOYOTA, Toshiki HIROGAKI, Eiichi AOYAMA
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2022-10-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/88/915/88_22-00195/_pdf/-char/en
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author Masahiro SAITO
Shinya TOYOTA
Toshiki HIROGAKI
Eiichi AOYAMA
author_facet Masahiro SAITO
Shinya TOYOTA
Toshiki HIROGAKI
Eiichi AOYAMA
author_sort Masahiro SAITO
collection DOAJ
description We have developed a small size and high strength spiral bevel gear fabricated by five-axis controlled machining center. In the present report, we propose a novel spiral bevel gear with the rib at the end of face width to reinforce the tooth bending strength, which is machined with a ball-nose end-mill tool. We investigate the influence of the triangular rib on the bending stress both at the tooth root and around the rib and tooth deflection based on 1DCAE model, and demonstrate the effect of rib reinforcement at the proposed spiral bevel gear. Moreover, we compare the calculated stresses by 1DCAE with experimental ones from fabricated spiral bevel gear. As a result, a novel guideline is found to develop the small size and high strength spiral bevel gear with the rib at the end of face width from a view of rib shape.
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spelling doaj.art-45dd17d9c0954542984aa6f8cbf292d62022-12-22T04:20:21ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612022-10-018891522-0019522-0019510.1299/transjsme.22-00195transjsmeInfluence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining centerMasahiro SAITO0Shinya TOYOTA1Toshiki HIROGAKI2Eiichi AOYAMA3ASANO GEAR CO., LTD.ASANO GEAR CO., LTD.Doshisha Univ. Dept. of Science and Mechanical EngineeringDoshisha Univ. Dept. of Science and Mechanical EngineeringWe have developed a small size and high strength spiral bevel gear fabricated by five-axis controlled machining center. In the present report, we propose a novel spiral bevel gear with the rib at the end of face width to reinforce the tooth bending strength, which is machined with a ball-nose end-mill tool. We investigate the influence of the triangular rib on the bending stress both at the tooth root and around the rib and tooth deflection based on 1DCAE model, and demonstrate the effect of rib reinforcement at the proposed spiral bevel gear. Moreover, we compare the calculated stresses by 1DCAE with experimental ones from fabricated spiral bevel gear. As a result, a novel guideline is found to develop the small size and high strength spiral bevel gear with the rib at the end of face width from a view of rib shape.https://www.jstage.jst.go.jp/article/transjsme/88/915/88_22-00195/_pdf/-char/enspiral bevel gearribfive-axis machining centerhigh strengthdesignfem
spellingShingle Masahiro SAITO
Shinya TOYOTA
Toshiki HIROGAKI
Eiichi AOYAMA
Influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining center
Nihon Kikai Gakkai ronbunshu
spiral bevel gear
rib
five-axis machining center
high strength
design
fem
title Influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining center
title_full Influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining center
title_fullStr Influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining center
title_full_unstemmed Influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining center
title_short Influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five-axis controlled machining center
title_sort influence of triangular rib on bending stress strength and tooth deflection for small size and high strength spiral bevel gear supported by ribs fabricated by five axis controlled machining center
topic spiral bevel gear
rib
five-axis machining center
high strength
design
fem
url https://www.jstage.jst.go.jp/article/transjsme/88/915/88_22-00195/_pdf/-char/en
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AT shinyatoyota influenceoftriangularribonbendingstressstrengthandtoothdeflectionforsmallsizeandhighstrengthspiralbevelgearsupportedbyribsfabricatedbyfiveaxiscontrolledmachiningcenter
AT toshikihirogaki influenceoftriangularribonbendingstressstrengthandtoothdeflectionforsmallsizeandhighstrengthspiralbevelgearsupportedbyribsfabricatedbyfiveaxiscontrolledmachiningcenter
AT eiichiaoyama influenceoftriangularribonbendingstressstrengthandtoothdeflectionforsmallsizeandhighstrengthspiralbevelgearsupportedbyribsfabricatedbyfiveaxiscontrolledmachiningcenter