SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSIS

The present paper presents a numerical approach to investigate the surface layer residual stress after ultrasonic surface rolling process(USRP),which is a severe plastic deformation process involving complex static extrusion and dynamic impact.According to the technological principle of USRP develop...

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Main Authors: ZHAO YunCai, WEN ChunBin
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2017-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2017.04.023
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author ZHAO YunCai
WEN ChunBin
author_facet ZHAO YunCai
WEN ChunBin
author_sort ZHAO YunCai
collection DOAJ
description The present paper presents a numerical approach to investigate the surface layer residual stress after ultrasonic surface rolling process(USRP),which is a severe plastic deformation process involving complex static extrusion and dynamic impact.According to the technological principle of USRP developed finite element model,assessment of meshing accuracy as well as definition of loading condition.As supplied 304 Austenitic Stainless Steel disc was subjected to ultrasonic surface rolling for validation of FEM,then simulates the processing of ultrasonic surface rolling,analysis of the residual stress field distribution characteristics and the influence of processing parameters on the rule.From the simulation results it can be seen that the surface of the material has a uniform distribution of residual compressive stress,with the increase of depth,the residual stress has a compressive stress peak and a smaller peak of the tensile stress and finally reduced to 0.The influence of machining parameters on the magnitude and depth of residual stress is different,the static pressure,the coverage rate and the number of processing have great influence on the amplitude and the amplitude is small.
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spelling doaj.art-460bf5a6fc7c4f289a3272385ca409cb2025-01-15T02:34:12ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692017-01-013987588130599440SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSISZHAO YunCaiWEN ChunBinThe present paper presents a numerical approach to investigate the surface layer residual stress after ultrasonic surface rolling process(USRP),which is a severe plastic deformation process involving complex static extrusion and dynamic impact.According to the technological principle of USRP developed finite element model,assessment of meshing accuracy as well as definition of loading condition.As supplied 304 Austenitic Stainless Steel disc was subjected to ultrasonic surface rolling for validation of FEM,then simulates the processing of ultrasonic surface rolling,analysis of the residual stress field distribution characteristics and the influence of processing parameters on the rule.From the simulation results it can be seen that the surface of the material has a uniform distribution of residual compressive stress,with the increase of depth,the residual stress has a compressive stress peak and a smaller peak of the tensile stress and finally reduced to 0.The influence of machining parameters on the magnitude and depth of residual stress is different,the static pressure,the coverage rate and the number of processing have great influence on the amplitude and the amplitude is small.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2017.04.023Ultrasonic surface rollingFinite element analysisResidual stress
spellingShingle ZHAO YunCai
WEN ChunBin
SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSIS
Jixie qiangdu
Ultrasonic surface rolling
Finite element analysis
Residual stress
title SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSIS
title_full SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSIS
title_fullStr SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSIS
title_full_unstemmed SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSIS
title_short SIMLATION OF 3D RESIDUAL STRESS FIELD OF ULTRASONIC SURFACE ROLLING BY DYNAMIC FINITE ELEMENT ANALYSIS
title_sort simlation of 3d residual stress field of ultrasonic surface rolling by dynamic finite element analysis
topic Ultrasonic surface rolling
Finite element analysis
Residual stress
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2017.04.023
work_keys_str_mv AT zhaoyuncai simlationof3dresidualstressfieldofultrasonicsurfacerollingbydynamicfiniteelementanalysis
AT wenchunbin simlationof3dresidualstressfieldofultrasonicsurfacerollingbydynamicfiniteelementanalysis