Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L Alloys

The present study investigated the effect of heat treatment (pre- and post-weld) on the microstructure and mechanical properties of an SS304L/IN718 dissimilar rotary friction welded alloy. Optical and scanning electron micrographs of the dissimilar rotary friction welded SS304L/IN718 joints in solut...

Full description

Bibliographic Details
Main Authors: Perumandla Pavan, Mahesh Kumar Talari, Nagumothu Kishore Babu, Ateekh Ur Rehman, Prakash Srirangam
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/6/3584
_version_ 1797613697087045632
author Perumandla Pavan
Mahesh Kumar Talari
Nagumothu Kishore Babu
Ateekh Ur Rehman
Prakash Srirangam
author_facet Perumandla Pavan
Mahesh Kumar Talari
Nagumothu Kishore Babu
Ateekh Ur Rehman
Prakash Srirangam
author_sort Perumandla Pavan
collection DOAJ
description The present study investigated the effect of heat treatment (pre- and post-weld) on the microstructure and mechanical properties of an SS304L/IN718 dissimilar rotary friction welded alloy. Optical and scanning electron micrographs of the dissimilar rotary friction welded SS304L/IN718 joints in solution-treated (ST), solution-treated and aged (STA), and post-weld heat treatment (PWHT) conditions revealed defect-free welds. Furthermore, various zones were observed across the weld region, namely the fully deformed zone (FDZ), thermomechanical affected zone (TMAZ), heat affected zone (HAZ), and base material (BM). Among the SS304L/IN718 dissimilar friction welds with different heat treatment conditions (prior ST and STA, PWHT), the PWHTed dissimilar welds exhibited excellent mechanical properties, which could be attributed to the formation of the strengthening precipitates γ′ and γ″ during double aging in PWHT. In contrast, the mechanical properties were found to be the poorest in the STA condition, possibly due to the dissolution of the strengthening precipitates γ′ and γ″ during friction welding. It was observed that the SS304L/IN718 dissimilar friction welds in the ST and STA conditions failed in the HAZ of the SS304L side, away from the weld interface, indicating that the weld region was stronger than the weakest base metal (SS304L) in the various joints.
first_indexed 2024-03-11T06:58:27Z
format Article
id doaj.art-463f00d6a5f64315a9af06bbf44a7ff0
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-11T06:58:27Z
publishDate 2023-03-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-463f00d6a5f64315a9af06bbf44a7ff02023-11-17T09:23:50ZengMDPI AGApplied Sciences2076-34172023-03-01136358410.3390/app13063584Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L AlloysPerumandla Pavan0Mahesh Kumar Talari1Nagumothu Kishore Babu2Ateekh Ur Rehman3Prakash Srirangam4Department of Metallurgical and Materials Engineering, National Institute of Technology, Warangal 506004, IndiaDepartment of Metallurgical and Materials Engineering, National Institute of Technology, Warangal 506004, IndiaDepartment of Metallurgical and Materials Engineering, National Institute of Technology, Warangal 506004, IndiaDepartment of Industrial Engineering, College of Engineering, King Saud University, Riyadh 11451, Saudi ArabiaWarwick Manufacturing Group, University of Warwick, Coventry CV4 7AL, UKThe present study investigated the effect of heat treatment (pre- and post-weld) on the microstructure and mechanical properties of an SS304L/IN718 dissimilar rotary friction welded alloy. Optical and scanning electron micrographs of the dissimilar rotary friction welded SS304L/IN718 joints in solution-treated (ST), solution-treated and aged (STA), and post-weld heat treatment (PWHT) conditions revealed defect-free welds. Furthermore, various zones were observed across the weld region, namely the fully deformed zone (FDZ), thermomechanical affected zone (TMAZ), heat affected zone (HAZ), and base material (BM). Among the SS304L/IN718 dissimilar friction welds with different heat treatment conditions (prior ST and STA, PWHT), the PWHTed dissimilar welds exhibited excellent mechanical properties, which could be attributed to the formation of the strengthening precipitates γ′ and γ″ during double aging in PWHT. In contrast, the mechanical properties were found to be the poorest in the STA condition, possibly due to the dissolution of the strengthening precipitates γ′ and γ″ during friction welding. It was observed that the SS304L/IN718 dissimilar friction welds in the ST and STA conditions failed in the HAZ of the SS304L side, away from the weld interface, indicating that the weld region was stronger than the weakest base metal (SS304L) in the various joints.https://www.mdpi.com/2076-3417/13/6/3584dissimilar rotary friction weldingIN718SS304Ldynamic recrystallization (DRX)microstructuremechanical properties
spellingShingle Perumandla Pavan
Mahesh Kumar Talari
Nagumothu Kishore Babu
Ateekh Ur Rehman
Prakash Srirangam
Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L Alloys
Applied Sciences
dissimilar rotary friction welding
IN718
SS304L
dynamic recrystallization (DRX)
microstructure
mechanical properties
title Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L Alloys
title_full Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L Alloys
title_fullStr Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L Alloys
title_full_unstemmed Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L Alloys
title_short Effect of Heat Treatment on the Microstructure and Mechanical Properties of Rotary Friction Welded Dissimilar IN718 to SS304L Alloys
title_sort effect of heat treatment on the microstructure and mechanical properties of rotary friction welded dissimilar in718 to ss304l alloys
topic dissimilar rotary friction welding
IN718
SS304L
dynamic recrystallization (DRX)
microstructure
mechanical properties
url https://www.mdpi.com/2076-3417/13/6/3584
work_keys_str_mv AT perumandlapavan effectofheattreatmentonthemicrostructureandmechanicalpropertiesofrotaryfrictionweldeddissimilarin718toss304lalloys
AT maheshkumartalari effectofheattreatmentonthemicrostructureandmechanicalpropertiesofrotaryfrictionweldeddissimilarin718toss304lalloys
AT nagumothukishorebabu effectofheattreatmentonthemicrostructureandmechanicalpropertiesofrotaryfrictionweldeddissimilarin718toss304lalloys
AT ateekhurrehman effectofheattreatmentonthemicrostructureandmechanicalpropertiesofrotaryfrictionweldeddissimilarin718toss304lalloys
AT prakashsrirangam effectofheattreatmentonthemicrostructureandmechanicalpropertiesofrotaryfrictionweldeddissimilarin718toss304lalloys