Electromagnetic joining of aluminum and polycarbonate tubes
Lightweight constructions made of different materials are becoming increasingly important and joining of metal-plastic hybrids is a major challenge in this context. This paper investigates experimentally the electromagnetic joining of tubes made of aluminum alloy 6082 and thermoplastic polycarbonate...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | English |
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Elsevier
2023-05-01
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| Series: | Advances in Industrial and Manufacturing Engineering |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2666912922000368 |
| _version_ | 1797818634810163200 |
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| author | F. Weber Y. Lu F.J. Peterschilka M. Hahn A.E. Tekkaya |
| author_facet | F. Weber Y. Lu F.J. Peterschilka M. Hahn A.E. Tekkaya |
| author_sort | F. Weber |
| collection | DOAJ |
| description | Lightweight constructions made of different materials are becoming increasingly important and joining of metal-plastic hybrids is a major challenge in this context. This paper investigates experimentally the electromagnetic joining of tubes made of aluminum alloy 6082 and thermoplastic polycarbonate. Therefore, electromagnetic joining tests, combined with destructive push-out tests and non-destructive computer tomography scans were conducted. The investigations showed a fundamental dependence of the joint strength on the diameter ratio of the inner joining partner. By increasing the ratio of inner to outer diameter, the transferable push-out force was increased by factor fifteen. Furthermore, for lower ratios, macroscopic cracks were detected that limited the transferable forces. |
| first_indexed | 2024-03-13T09:10:51Z |
| format | Article |
| id | doaj.art-4734ccf52a00486393c5d5bf0f4743af |
| institution | Directory Open Access Journal |
| issn | 2666-9129 |
| language | English |
| last_indexed | 2024-03-13T09:10:51Z |
| publishDate | 2023-05-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Advances in Industrial and Manufacturing Engineering |
| spelling | doaj.art-4734ccf52a00486393c5d5bf0f4743af2023-05-27T04:26:52ZengElsevierAdvances in Industrial and Manufacturing Engineering2666-91292023-05-016100109Electromagnetic joining of aluminum and polycarbonate tubesF. Weber0Y. Lu1F.J. Peterschilka2M. Hahn3A.E. Tekkaya4Institute of Forming Technology and Lightweight Components, TU Dortmund University, Baroper Str. 303, D-44227, Dortmund, Germany; Corresponding author.TU Dortmund University, August-Schmidt-Str. 1, D-44227, Dortmund, GermanyFreudenberg - Integral Accumulator GmbH, Sinziger Str. 47, R-53424, Remagen, GermanyInstitute of Forming Technology and Lightweight Components, TU Dortmund University, Baroper Str. 303, D-44227, Dortmund, GermanyInstitute of Forming Technology and Lightweight Components, TU Dortmund University, Baroper Str. 303, D-44227, Dortmund, GermanyLightweight constructions made of different materials are becoming increasingly important and joining of metal-plastic hybrids is a major challenge in this context. This paper investigates experimentally the electromagnetic joining of tubes made of aluminum alloy 6082 and thermoplastic polycarbonate. Therefore, electromagnetic joining tests, combined with destructive push-out tests and non-destructive computer tomography scans were conducted. The investigations showed a fundamental dependence of the joint strength on the diameter ratio of the inner joining partner. By increasing the ratio of inner to outer diameter, the transferable push-out force was increased by factor fifteen. Furthermore, for lower ratios, macroscopic cracks were detected that limited the transferable forces.http://www.sciencedirect.com/science/article/pii/S2666912922000368Dissimilar materialsElectromagnetic joiningHybrid jointsMetal-polymer-joint |
| spellingShingle | F. Weber Y. Lu F.J. Peterschilka M. Hahn A.E. Tekkaya Electromagnetic joining of aluminum and polycarbonate tubes Advances in Industrial and Manufacturing Engineering Dissimilar materials Electromagnetic joining Hybrid joints Metal-polymer-joint |
| title | Electromagnetic joining of aluminum and polycarbonate tubes |
| title_full | Electromagnetic joining of aluminum and polycarbonate tubes |
| title_fullStr | Electromagnetic joining of aluminum and polycarbonate tubes |
| title_full_unstemmed | Electromagnetic joining of aluminum and polycarbonate tubes |
| title_short | Electromagnetic joining of aluminum and polycarbonate tubes |
| title_sort | electromagnetic joining of aluminum and polycarbonate tubes |
| topic | Dissimilar materials Electromagnetic joining Hybrid joints Metal-polymer-joint |
| url | http://www.sciencedirect.com/science/article/pii/S2666912922000368 |
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