A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass Substrate

A low-loss, compact, ultra-thin, passive, 77 GHz, 8 × 8 microstrip Butler matrix on a 200 μm thick high-purity fused-silica (HPFS) glass substrate embedded in 0.8 μm thick patterned gold conducting layers was developed for low power automotive radars. The first-of-its-kind, HPFS, glass-based Butler...

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Main Authors: Ronak Sakhiya, Sazzadur Chowdhury
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/3/1418
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author Ronak Sakhiya
Sazzadur Chowdhury
author_facet Ronak Sakhiya
Sazzadur Chowdhury
author_sort Ronak Sakhiya
collection DOAJ
description A low-loss, compact, ultra-thin, passive, 77 GHz, 8 × 8 microstrip Butler matrix on a 200 μm thick high-purity fused-silica (HPFS) glass substrate embedded in 0.8 μm thick patterned gold conducting layers was developed for low power automotive radars. The first-of-its-kind, HPFS, glass-based Butler matrix comprised 12 hybrid couplers, 16 crossovers, and 8 phase shifters in a footprint area of 19.1 mm × 26.6 mm. The device and the corresponding building blocks were designed and optimized using 3D electromagnetic finite element method (FEM) simulations using the Advanced Design System (ADS) from Keysight™ Technologies. Due to the very-low-loss tangent of the HPFS glass substrate (0.0005 @77 GHz) compared to other common substrate materials and rigorous design optimization, the return loss and isolation of the input ports are both below −20 dB, respectively, as verified by 3D FEM simulations. Due to the absence of any published data on a 77 GHz 8 × 8 Butler matrix, the design was validated by developing a 4 × 4 version of the Butler matrix using the same building blocks and comparing the 3D simulation results in ADS with results published elsewhere that showed that the developed Butler matrix offers lower insertion loss in a 10% smaller footprint area. A low-cost microfabrication method has been developed to fabricate the devices using a standard lift-off process. A scaled version of the device can be used for 5G beamforming applications.
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spelling doaj.art-475efb26d2b84035bec69d06c83a07b02023-11-16T18:00:48ZengMDPI AGSensors1424-82202023-01-01233141810.3390/s23031418A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass SubstrateRonak Sakhiya0Sazzadur Chowdhury1Department of Electrical and Computer Engineering, University of Windsor, Windsor, ON N9B 3P4, CanadaDepartment of Electrical and Computer Engineering, University of Windsor, Windsor, ON N9B 3P4, CanadaA low-loss, compact, ultra-thin, passive, 77 GHz, 8 × 8 microstrip Butler matrix on a 200 μm thick high-purity fused-silica (HPFS) glass substrate embedded in 0.8 μm thick patterned gold conducting layers was developed for low power automotive radars. The first-of-its-kind, HPFS, glass-based Butler matrix comprised 12 hybrid couplers, 16 crossovers, and 8 phase shifters in a footprint area of 19.1 mm × 26.6 mm. The device and the corresponding building blocks were designed and optimized using 3D electromagnetic finite element method (FEM) simulations using the Advanced Design System (ADS) from Keysight™ Technologies. Due to the very-low-loss tangent of the HPFS glass substrate (0.0005 @77 GHz) compared to other common substrate materials and rigorous design optimization, the return loss and isolation of the input ports are both below −20 dB, respectively, as verified by 3D FEM simulations. Due to the absence of any published data on a 77 GHz 8 × 8 Butler matrix, the design was validated by developing a 4 × 4 version of the Butler matrix using the same building blocks and comparing the 3D simulation results in ADS with results published elsewhere that showed that the developed Butler matrix offers lower insertion loss in a 10% smaller footprint area. A low-cost microfabrication method has been developed to fabricate the devices using a standard lift-off process. A scaled version of the device can be used for 5G beamforming applications.https://www.mdpi.com/1424-8220/23/3/1418Butler matrixpassive microstrip beamformerautomotive radarmicrofabrication3D FEM simulations
spellingShingle Ronak Sakhiya
Sazzadur Chowdhury
A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass Substrate
Sensors
Butler matrix
passive microstrip beamformer
automotive radar
microfabrication
3D FEM simulations
title A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass Substrate
title_full A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass Substrate
title_fullStr A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass Substrate
title_full_unstemmed A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass Substrate
title_short A Low-Loss, 77 GHz, 8 × 8 Microstrip Butler Matrix on a High-Purity Fused-Silica (HPFS) Glass Substrate
title_sort low loss 77 ghz 8 8 microstrip butler matrix on a high purity fused silica hpfs glass substrate
topic Butler matrix
passive microstrip beamformer
automotive radar
microfabrication
3D FEM simulations
url https://www.mdpi.com/1424-8220/23/3/1418
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