A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair Process

The fatigue test was carried out on an element of a rotor blade removed from the Mi-2 helicopter. The purpose of the test was to check the fatigue strength of the repaired rotor blade. Metal composite rotor blades have a metal spar in the form of a box and the trailing sections in the form of metall...

Full description

Bibliographic Details
Main Authors: Sałaciński Michał, Kowalski Rafał, Szmidt Michał, Augustyn Sławomir
Format: Article
Language:English
Published: Sciendo 2019-12-01
Series:Fatigue of Aircraft Structures
Subjects:
Online Access:https://doi.org/10.2478/fas-2019-0006
_version_ 1828076732715892736
author Sałaciński Michał
Kowalski Rafał
Szmidt Michał
Augustyn Sławomir
author_facet Sałaciński Michał
Kowalski Rafał
Szmidt Michał
Augustyn Sławomir
author_sort Sałaciński Michał
collection DOAJ
description The fatigue test was carried out on an element of a rotor blade removed from the Mi-2 helicopter. The purpose of the test was to check the fatigue strength of the repaired rotor blade. Metal composite rotor blades have a metal spar in the form of a box and the trailing sections in the form of metallic honeycomb sandwich panels. The trailing sections are bonded to the spar. The repair had been carried out at the point where the trailing section became debonded from the spar at the Air Force Institute of Technology in Warsaw using a methodology developed for carrying out repairs of rotor blades’ damage. All types of the Mi family helicopters are equipped with metal composite rotors blades. Depending on MTOW (Maximum Take-Off Weight) and destination of helicopters, blades differ in dimensions, but their design solutions are practically the same. For this reason, the developed repair methodology can be used for all characteristic rotor blades structures for Mi helicopters. The fatigue test was performed at the Łukasiewicz - Institute of Aviation in Warsaw, using a hydraulically driven fatigue machine. The fatigue test was carried out by performing over 1.1 million load cycles. In repair places, upon completion of fatigue testing, no damage was found.
first_indexed 2024-04-11T02:18:09Z
format Article
id doaj.art-47b22a2ccee54b079cc1ffb98fd95978
institution Directory Open Access Journal
issn 2300-7591
language English
last_indexed 2024-04-11T02:18:09Z
publishDate 2019-12-01
publisher Sciendo
record_format Article
series Fatigue of Aircraft Structures
spelling doaj.art-47b22a2ccee54b079cc1ffb98fd959782023-01-03T00:28:07ZengSciendoFatigue of Aircraft Structures2300-75912019-12-01201911566710.2478/fas-2019-0006fas-2019-0006A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair ProcessSałaciński Michał0Kowalski Rafał1Szmidt Michał2Augustyn Sławomir3Air Force Institute of Technology, Księcia Bolesława 6, 01-494Warsaw, Poland41stTraining Air Base, Brygady Pościgowej, 08-530Dęblin, PolandŁukasiewicz Research Network ‒ Institute of Aviation, Al. Krakowska 110/114, 02-256Warsaw, PolandMilitary University of Technology, gen. Sylwestra Kaliskiego 2, 00-908Warsaw, PolandThe fatigue test was carried out on an element of a rotor blade removed from the Mi-2 helicopter. The purpose of the test was to check the fatigue strength of the repaired rotor blade. Metal composite rotor blades have a metal spar in the form of a box and the trailing sections in the form of metallic honeycomb sandwich panels. The trailing sections are bonded to the spar. The repair had been carried out at the point where the trailing section became debonded from the spar at the Air Force Institute of Technology in Warsaw using a methodology developed for carrying out repairs of rotor blades’ damage. All types of the Mi family helicopters are equipped with metal composite rotors blades. Depending on MTOW (Maximum Take-Off Weight) and destination of helicopters, blades differ in dimensions, but their design solutions are practically the same. For this reason, the developed repair methodology can be used for all characteristic rotor blades structures for Mi helicopters. The fatigue test was performed at the Łukasiewicz - Institute of Aviation in Warsaw, using a hydraulically driven fatigue machine. The fatigue test was carried out by performing over 1.1 million load cycles. In repair places, upon completion of fatigue testing, no damage was found.https://doi.org/10.2478/fas-2019-0006rotor bladehelicopterfatigue testrepairsbondingcomposites
spellingShingle Sałaciński Michał
Kowalski Rafał
Szmidt Michał
Augustyn Sławomir
A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair Process
Fatigue of Aircraft Structures
rotor blade
helicopter
fatigue test
repairs
bonding
composites
title A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair Process
title_full A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair Process
title_fullStr A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair Process
title_full_unstemmed A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair Process
title_short A New Approach to Modelling and Testing the Fatigue Strength of Helicopter Rotor Blades during Repair Process
title_sort new approach to modelling and testing the fatigue strength of helicopter rotor blades during repair process
topic rotor blade
helicopter
fatigue test
repairs
bonding
composites
url https://doi.org/10.2478/fas-2019-0006
work_keys_str_mv AT sałacinskimichał anewapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess
AT kowalskirafał anewapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess
AT szmidtmichał anewapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess
AT augustynsławomir anewapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess
AT sałacinskimichał newapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess
AT kowalskirafał newapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess
AT szmidtmichał newapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess
AT augustynsławomir newapproachtomodellingandtestingthefatiguestrengthofhelicopterrotorbladesduringrepairprocess