Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining Processes

This letter proposes a method for utilizing a positive photoresist, Shipley 1805, as a sacrificial layer for sub-180 °C fabrication process flows. In the proposed process, the sacrificial layer is etched at the end to release the structures using a relatively fast wet-etching technique emplo...

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Main Authors: Hani H. Tawfik, Mohannad Y. Elsayed, Frederic Nabki, Mourad N. El-Gamal
Format: Article
Language:English
Published: MDPI AG 2018-05-01
Series:Micromachines
Subjects:
Online Access:http://www.mdpi.com/2072-666X/9/5/231
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author Hani H. Tawfik
Mohannad Y. Elsayed
Frederic Nabki
Mourad N. El-Gamal
author_facet Hani H. Tawfik
Mohannad Y. Elsayed
Frederic Nabki
Mourad N. El-Gamal
author_sort Hani H. Tawfik
collection DOAJ
description This letter proposes a method for utilizing a positive photoresist, Shipley 1805, as a sacrificial layer for sub-180 °C fabrication process flows. In the proposed process, the sacrificial layer is etched at the end to release the structures using a relatively fast wet-etching technique employing resist remover and a critical point dryer (CPD). This technique allows high etching selectivity over a large number of materials, including silicon-based structural materials such as silicon-carbide, metals such as titanium and aluminum, and cured polymers. This selectivity, as well as the low processing thermal budget, introduces more flexibility in material selection for monolithic integration above complementary metal oxide semiconductor (CMOS) as well as flexible substrates.
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spelling doaj.art-47bbe8e93ed344d1ab77e31e0d9fb8d62022-12-21T20:29:34ZengMDPI AGMicromachines2072-666X2018-05-019523110.3390/mi9050231mi9050231Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining ProcessesHani H. Tawfik0Mohannad Y. Elsayed1Frederic Nabki2Mourad N. El-Gamal3Department of Electrical and Computer Engineering, McGill University, Montreal, QC H3A 0E9, CanadaMEMS Vision Intl., Montreal, QC H1Z 2K4, CanadaÉcole de Technologie Supérieure (ETS), Montreal, QC H3C 1K3, CanadaDepartment of Electrical and Computer Engineering, McGill University, Montreal, QC H3A 0E9, CanadaThis letter proposes a method for utilizing a positive photoresist, Shipley 1805, as a sacrificial layer for sub-180 °C fabrication process flows. In the proposed process, the sacrificial layer is etched at the end to release the structures using a relatively fast wet-etching technique employing resist remover and a critical point dryer (CPD). This technique allows high etching selectivity over a large number of materials, including silicon-based structural materials such as silicon-carbide, metals such as titanium and aluminum, and cured polymers. This selectivity, as well as the low processing thermal budget, introduces more flexibility in material selection for monolithic integration above complementary metal oxide semiconductor (CMOS) as well as flexible substrates.http://www.mdpi.com/2072-666X/9/5/231Silicon carbide (SiC)surface micromachiningphotoresistsacrificial layerlow thermal budget
spellingShingle Hani H. Tawfik
Mohannad Y. Elsayed
Frederic Nabki
Mourad N. El-Gamal
Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining Processes
Micromachines
Silicon carbide (SiC)
surface micromachining
photoresist
sacrificial layer
low thermal budget
title Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining Processes
title_full Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining Processes
title_fullStr Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining Processes
title_full_unstemmed Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining Processes
title_short Hard-Baked Photoresist as a Sacrificial Layer for Sub-180 °C Surface Micromachining Processes
title_sort hard baked photoresist as a sacrificial layer for sub 180 °c surface micromachining processes
topic Silicon carbide (SiC)
surface micromachining
photoresist
sacrificial layer
low thermal budget
url http://www.mdpi.com/2072-666X/9/5/231
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