A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop

Abstract This paper introduces a novel apparatus and the analyzing method for hydrate blockage detection in natural gas pipeline using the ultrasonic focused testing technique. The apparatus mainly consists of three parts: an ultrasonic focused transducer, a supporting guide track and a positioning...

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Main Authors: Xingbo Li, Yu Liu, Zheyuan Liu, Jiawei Chu, Yongchen Song, Tao Yu, Jiafei Zhao
Format: Article
Language:English
Published: Wiley 2020-05-01
Series:Energy Science & Engineering
Subjects:
Online Access:https://doi.org/10.1002/ese3.631
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author Xingbo Li
Yu Liu
Zheyuan Liu
Jiawei Chu
Yongchen Song
Tao Yu
Jiafei Zhao
author_facet Xingbo Li
Yu Liu
Zheyuan Liu
Jiawei Chu
Yongchen Song
Tao Yu
Jiafei Zhao
author_sort Xingbo Li
collection DOAJ
description Abstract This paper introduces a novel apparatus and the analyzing method for hydrate blockage detection in natural gas pipeline using the ultrasonic focused testing technique. The apparatus mainly consists of three parts: an ultrasonic focused transducer, a supporting guide track and a positioning ruler for the transducer. It can be installed by fixing the guide track onto the pipe outer wall, and the distance of the transducer to the pipe wall can be adjusted with the positioning ruler. The reflection signals of hydrate surfaces can be then received and recorded by an oscilloscope. The hydrate thickness thus can be calculated by multiplying the ultrasonic velocity with the time difference between two reflections. A calibrating test using this apparatus certified that it can provide an accurate measurement of both the pipe wall thickness and the hydrate blockage thickness from outside of the pipe. A maximum hydrate thickness of 50 mm can be measured due to the high penetrability of the ultrasonic. The feasibility of applying this apparatus to the metal pipeline was verified with a carbon steel cylinder with ice attached on the inner wall. A 360° blockage profile around the cylinder was obtained with a step angle of 5°. The accuracy of measured thickness and cross‐sectional area of the blockage can reach 96% and 91%, respectively. Finally, an application test was conducted on a full visible flow loop of 35 mm inner diameter and 49 m length. The test results showed that the hydrate blockage contour measurement can be achieved with this apparatus despite the gas and water flow in the loop. This hydrate blockage detection apparatus can be applied to gas‐dominated pipelines in which hydrate mainly forms on the wall. Early warning of hydrate blockage can be further studied based on the measurement results using this apparatus.
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spelling doaj.art-47e23a3929624cac909c7ecc2c228d562022-12-21T20:19:27ZengWileyEnergy Science & Engineering2050-05052020-05-01851770178010.1002/ese3.631A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loopXingbo Li0Yu Liu1Zheyuan Liu2Jiawei Chu3Yongchen Song4Tao Yu5Jiafei Zhao6Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian ChinaKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian ChinaGraduate School of Science and Technology Hirosaki University Hirosaki JapanKey Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian ChinaAbstract This paper introduces a novel apparatus and the analyzing method for hydrate blockage detection in natural gas pipeline using the ultrasonic focused testing technique. The apparatus mainly consists of three parts: an ultrasonic focused transducer, a supporting guide track and a positioning ruler for the transducer. It can be installed by fixing the guide track onto the pipe outer wall, and the distance of the transducer to the pipe wall can be adjusted with the positioning ruler. The reflection signals of hydrate surfaces can be then received and recorded by an oscilloscope. The hydrate thickness thus can be calculated by multiplying the ultrasonic velocity with the time difference between two reflections. A calibrating test using this apparatus certified that it can provide an accurate measurement of both the pipe wall thickness and the hydrate blockage thickness from outside of the pipe. A maximum hydrate thickness of 50 mm can be measured due to the high penetrability of the ultrasonic. The feasibility of applying this apparatus to the metal pipeline was verified with a carbon steel cylinder with ice attached on the inner wall. A 360° blockage profile around the cylinder was obtained with a step angle of 5°. The accuracy of measured thickness and cross‐sectional area of the blockage can reach 96% and 91%, respectively. Finally, an application test was conducted on a full visible flow loop of 35 mm inner diameter and 49 m length. The test results showed that the hydrate blockage contour measurement can be achieved with this apparatus despite the gas and water flow in the loop. This hydrate blockage detection apparatus can be applied to gas‐dominated pipelines in which hydrate mainly forms on the wall. Early warning of hydrate blockage can be further studied based on the measurement results using this apparatus.https://doi.org/10.1002/ese3.631blockage contourflow loopgas‐dominated pipelinehydrate blockageultrasonic focused transducer
spellingShingle Xingbo Li
Yu Liu
Zheyuan Liu
Jiawei Chu
Yongchen Song
Tao Yu
Jiafei Zhao
A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop
Energy Science & Engineering
blockage contour
flow loop
gas‐dominated pipeline
hydrate blockage
ultrasonic focused transducer
title A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop
title_full A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop
title_fullStr A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop
title_full_unstemmed A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop
title_short A hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop
title_sort hydrate blockage detection apparatus for gas pipeline using ultrasonic focused transducer and its application on a flow loop
topic blockage contour
flow loop
gas‐dominated pipeline
hydrate blockage
ultrasonic focused transducer
url https://doi.org/10.1002/ese3.631
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