Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations

Large crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during...

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Main Authors: Leszek Chybowski, Krzysztof Nozdrzykowski, Zenon Grządziel, Andrzej Jakubowski, Wojciech Przetakiewicz
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/14/4722
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author Leszek Chybowski
Krzysztof Nozdrzykowski
Zenon Grządziel
Andrzej Jakubowski
Wojciech Przetakiewicz
author_facet Leszek Chybowski
Krzysztof Nozdrzykowski
Zenon Grządziel
Andrzej Jakubowski
Wojciech Przetakiewicz
author_sort Leszek Chybowski
collection DOAJ
description Large crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during measurements. This article describes the use of temporary counterweights during measurements and presents the specifications of the measurement system and method. The effect of the proposed solution on the elastic deflection of a shaft was simulated with FEA, which showed that the solution provides constant reaction forces and ensures nearly zero deflection at the supported main journals of a shaft during its rotation (during its geometry measurement). The article also presents an example of a design solution for a single counterweight.
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spelling doaj.art-47e2d1b6c8734c7e868221413644e87f2023-11-20T06:16:31ZengMDPI AGApplied Sciences2076-34172020-07-011014472210.3390/app10144722Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic DeformationsLeszek Chybowski0Krzysztof Nozdrzykowski1Zenon Grządziel2Andrzej Jakubowski3Wojciech Przetakiewicz4Faculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandLarge crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during measurements. This article describes the use of temporary counterweights during measurements and presents the specifications of the measurement system and method. The effect of the proposed solution on the elastic deflection of a shaft was simulated with FEA, which showed that the solution provides constant reaction forces and ensures nearly zero deflection at the supported main journals of a shaft during its rotation (during its geometry measurement). The article also presents an example of a design solution for a single counterweight.https://www.mdpi.com/2076-3417/10/14/4722large crankshaftsminimization of elastic deformationincreasing measurement precisiondevice stabilizing reaction forcesmeasurement procedures
spellingShingle Leszek Chybowski
Krzysztof Nozdrzykowski
Zenon Grządziel
Andrzej Jakubowski
Wojciech Przetakiewicz
Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
Applied Sciences
large crankshafts
minimization of elastic deformation
increasing measurement precision
device stabilizing reaction forces
measurement procedures
title Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
title_full Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
title_fullStr Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
title_full_unstemmed Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
title_short Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
title_sort method to increase the accuracy of large crankshaft geometry measurements using counterweights to minimize elastic deformations
topic large crankshafts
minimization of elastic deformation
increasing measurement precision
device stabilizing reaction forces
measurement procedures
url https://www.mdpi.com/2076-3417/10/14/4722
work_keys_str_mv AT leszekchybowski methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations
AT krzysztofnozdrzykowski methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations
AT zenongrzadziel methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations
AT andrzejjakubowski methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations
AT wojciechprzetakiewicz methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations