Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations
Large crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during...
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MDPI AG
2020-07-01
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Online Access: | https://www.mdpi.com/2076-3417/10/14/4722 |
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author | Leszek Chybowski Krzysztof Nozdrzykowski Zenon Grządziel Andrzej Jakubowski Wojciech Przetakiewicz |
author_facet | Leszek Chybowski Krzysztof Nozdrzykowski Zenon Grządziel Andrzej Jakubowski Wojciech Przetakiewicz |
author_sort | Leszek Chybowski |
collection | DOAJ |
description | Large crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during measurements. This article describes the use of temporary counterweights during measurements and presents the specifications of the measurement system and method. The effect of the proposed solution on the elastic deflection of a shaft was simulated with FEA, which showed that the solution provides constant reaction forces and ensures nearly zero deflection at the supported main journals of a shaft during its rotation (during its geometry measurement). The article also presents an example of a design solution for a single counterweight. |
first_indexed | 2024-03-10T18:35:26Z |
format | Article |
id | doaj.art-47e2d1b6c8734c7e868221413644e87f |
institution | Directory Open Access Journal |
issn | 2076-3417 |
language | English |
last_indexed | 2024-03-10T18:35:26Z |
publishDate | 2020-07-01 |
publisher | MDPI AG |
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series | Applied Sciences |
spelling | doaj.art-47e2d1b6c8734c7e868221413644e87f2023-11-20T06:16:31ZengMDPI AGApplied Sciences2076-34172020-07-011014472210.3390/app10144722Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic DeformationsLeszek Chybowski0Krzysztof Nozdrzykowski1Zenon Grządziel2Andrzej Jakubowski3Wojciech Przetakiewicz4Faculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandFaculty of Marine Engineering, Maritime University of Szczecin, ul. Willowa 2-4, 71-650 Szczecin, PolandLarge crankshafts are highly susceptible to flexural deformation that causes them to undergo elastic deformation as they revolve, resulting in incorrect geometric measurements. Additional structural elements (counterweights) are used to stabilize the forces at the supports that fix the shaft during measurements. This article describes the use of temporary counterweights during measurements and presents the specifications of the measurement system and method. The effect of the proposed solution on the elastic deflection of a shaft was simulated with FEA, which showed that the solution provides constant reaction forces and ensures nearly zero deflection at the supported main journals of a shaft during its rotation (during its geometry measurement). The article also presents an example of a design solution for a single counterweight.https://www.mdpi.com/2076-3417/10/14/4722large crankshaftsminimization of elastic deformationincreasing measurement precisiondevice stabilizing reaction forcesmeasurement procedures |
spellingShingle | Leszek Chybowski Krzysztof Nozdrzykowski Zenon Grządziel Andrzej Jakubowski Wojciech Przetakiewicz Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations Applied Sciences large crankshafts minimization of elastic deformation increasing measurement precision device stabilizing reaction forces measurement procedures |
title | Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations |
title_full | Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations |
title_fullStr | Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations |
title_full_unstemmed | Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations |
title_short | Method to Increase the Accuracy of Large Crankshaft Geometry Measurements Using Counterweights to Minimize Elastic Deformations |
title_sort | method to increase the accuracy of large crankshaft geometry measurements using counterweights to minimize elastic deformations |
topic | large crankshafts minimization of elastic deformation increasing measurement precision device stabilizing reaction forces measurement procedures |
url | https://www.mdpi.com/2076-3417/10/14/4722 |
work_keys_str_mv | AT leszekchybowski methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations AT krzysztofnozdrzykowski methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations AT zenongrzadziel methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations AT andrzejjakubowski methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations AT wojciechprzetakiewicz methodtoincreasetheaccuracyoflargecrankshaftgeometrymeasurementsusingcounterweightstominimizeelasticdeformations |