Internal model control of cumene process using analytical rules and evolutionary computation

Cumene is a precursor for producing many organic chemicals and is thinner in paints and lacquers. Its production process involves one of the large-scale manufacturing processes with complex kinetics. Different classical control strategies have been implemented and compared in this process for the cu...

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Main Authors: Lakshmanan Vinila Mundakkal, Kallingal Aparna, Sreekumar Sreepriya
Format: Article
Language:English
Published: Association of the Chemical Engineers of Serbia 2024-01-01
Series:Chemical Industry and Chemical Engineering Quarterly
Subjects:
Online Access:https://doiserbia.nb.rs/img/doi/1451-9372/2024/1451-93722300014M.pdf
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author Lakshmanan Vinila Mundakkal
Kallingal Aparna
Sreekumar Sreepriya
author_facet Lakshmanan Vinila Mundakkal
Kallingal Aparna
Sreekumar Sreepriya
author_sort Lakshmanan Vinila Mundakkal
collection DOAJ
description Cumene is a precursor for producing many organic chemicals and is thinner in paints and lacquers. Its production process involves one of the large-scale manufacturing processes with complex kinetics. Different classical control strategies have been implemented and compared in this process for the cumene reactor. As a system with large degrees of freedom, a novel approach for extracting the state space model from the COMSOL Multiphysics implementation of the system is adopted here. Internal Modern Control (IMC) based PI and PID controllers are derived for the system. The system is reduced to the FOPDT and SOPDT model structure to derive the controller setting using Skogestad half rules. The integral time is modified for excellent set point tracking and faster disturbance rejection. From the analysis, it can be stated that the PI controller suits more for this specific process. The particle swarm optimization (PSO) algorithm, an evolutionary computation technique, is also used to tune the PI settings. The PI controllers with IMC, Zeigler Nichols, and PSO tuning are compared, and it can be concluded that the PSO PI controller settles at 45 s without any oscillations and settles down faster for the disturbance of magnitude 0.5 applied at t = 800 s. However, it is computationally intensive compared to other controller strategies.
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spelling doaj.art-483f45b0757a402c8cc1c893121d368a2024-04-10T10:15:37ZengAssociation of the Chemical Engineers of SerbiaChemical Industry and Chemical Engineering Quarterly1451-93722217-74342024-01-01302899810.2298/CICEQ220711014M1451-93722300014MInternal model control of cumene process using analytical rules and evolutionary computationLakshmanan Vinila Mundakkal0Kallingal Aparna1Sreekumar Sreepriya2Department of Chemical Engineering, National Institute of Technology Calicut, Kozhikode, Kerala, India + Department of Robotics and Automation, Adi Shankara Institute of Engineering and Technology, Kalady, IndiaDepartment of Chemical Engineering, National Institute of Technology Calicut, Kozhikode, Kerala, IndiaDepartment of Chemical Engineering, National Institute of Technology Calicut, Kozhikode, Kerala, India + Department of Robotics and Automation, Adi Shankara Institute of Engineering and Technology, Kalady, IndiaCumene is a precursor for producing many organic chemicals and is thinner in paints and lacquers. Its production process involves one of the large-scale manufacturing processes with complex kinetics. Different classical control strategies have been implemented and compared in this process for the cumene reactor. As a system with large degrees of freedom, a novel approach for extracting the state space model from the COMSOL Multiphysics implementation of the system is adopted here. Internal Modern Control (IMC) based PI and PID controllers are derived for the system. The system is reduced to the FOPDT and SOPDT model structure to derive the controller setting using Skogestad half rules. The integral time is modified for excellent set point tracking and faster disturbance rejection. From the analysis, it can be stated that the PI controller suits more for this specific process. The particle swarm optimization (PSO) algorithm, an evolutionary computation technique, is also used to tune the PI settings. The PI controllers with IMC, Zeigler Nichols, and PSO tuning are compared, and it can be concluded that the PSO PI controller settles at 45 s without any oscillations and settles down faster for the disturbance of magnitude 0.5 applied at t = 800 s. However, it is computationally intensive compared to other controller strategies.https://doiserbia.nb.rs/img/doi/1451-9372/2024/1451-93722300014M.pdfimc piimc pidskogestad half rulezeigler nicholspso pi
spellingShingle Lakshmanan Vinila Mundakkal
Kallingal Aparna
Sreekumar Sreepriya
Internal model control of cumene process using analytical rules and evolutionary computation
Chemical Industry and Chemical Engineering Quarterly
imc pi
imc pid
skogestad half rule
zeigler nichols
pso pi
title Internal model control of cumene process using analytical rules and evolutionary computation
title_full Internal model control of cumene process using analytical rules and evolutionary computation
title_fullStr Internal model control of cumene process using analytical rules and evolutionary computation
title_full_unstemmed Internal model control of cumene process using analytical rules and evolutionary computation
title_short Internal model control of cumene process using analytical rules and evolutionary computation
title_sort internal model control of cumene process using analytical rules and evolutionary computation
topic imc pi
imc pid
skogestad half rule
zeigler nichols
pso pi
url https://doiserbia.nb.rs/img/doi/1451-9372/2024/1451-93722300014M.pdf
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AT kallingalaparna internalmodelcontrolofcumeneprocessusinganalyticalrulesandevolutionarycomputation
AT sreekumarsreepriya internalmodelcontrolofcumeneprocessusinganalyticalrulesandevolutionarycomputation