Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers

To incorporate exchanger dimensions as a design objective in plate and fin heat exchangers, a variable that must be taken into consideration is the geometry of the finned surfaces to be used. In this work, a methodology to find the surface geometry that will produce the required heat transfer coeffi...

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Main Authors: Jorge García-Castillo, Martín Picón-Núñez
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/8/2318
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author Jorge García-Castillo
Martín Picón-Núñez
author_facet Jorge García-Castillo
Martín Picón-Núñez
author_sort Jorge García-Castillo
collection DOAJ
description To incorporate exchanger dimensions as a design objective in plate and fin heat exchangers, a variable that must be taken into consideration is the geometry of the finned surfaces to be used. In this work, a methodology to find the surface geometry that will produce the required heat transfer coefficient and pressure drop to achieve the design targets was developed. The geometry of secondary surfaces can be specified by the fin density, which represents the number of fins per unit length. All other geometrical features, as well as the thermo-hydraulic performance, can be derived from this parameter. This work showed the way finned surfaces are engineered employing generalised thermo-hydraulic correlations as a part of a design methodology. It also showed that there was a volume space referred to as volume design region (VDR) where heat duty, pressure drop, and dimensions could simultaneously be met. Such a volume design region was problem- and surface-specific; therefore, its limits were determined by the heat duty, the pressure drop, and the type of finned surface chosen in the design. The application of this methodology to a case study showed that a shell and tube heat exchanger of 227.4 m<sup>2</sup>, with the appropriate fin density using offset strip-fins, could be replaced by a plate and fin exchanger with any combination of height, width, and length in the ranges of 0–0.58 m, 0–0.58 m, and 0–3.59 m. The approach presented in this work indicated that heat exchanger dimensions could be fixed as a design objective, and they could effectively be achieved through surface design.
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spelling doaj.art-48533c2642bd414297eb4916642808672023-11-21T16:18:48ZengMDPI AGEnergies1996-10732021-04-01148231810.3390/en14082318Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers Jorge García-Castillo0Martín Picón-Núñez1Department of Environmental Sciences, Division of Life Sciences, University of Guanajuato, El Copal km 9, Irapuato 36500, MexicoDepartment of Chemical Engineering, Division of Natural and Exact Sciences, University of Guanajuato, Noria Alta S/N, Guanajuato 36050, MexicoTo incorporate exchanger dimensions as a design objective in plate and fin heat exchangers, a variable that must be taken into consideration is the geometry of the finned surfaces to be used. In this work, a methodology to find the surface geometry that will produce the required heat transfer coefficient and pressure drop to achieve the design targets was developed. The geometry of secondary surfaces can be specified by the fin density, which represents the number of fins per unit length. All other geometrical features, as well as the thermo-hydraulic performance, can be derived from this parameter. This work showed the way finned surfaces are engineered employing generalised thermo-hydraulic correlations as a part of a design methodology. It also showed that there was a volume space referred to as volume design region (VDR) where heat duty, pressure drop, and dimensions could simultaneously be met. Such a volume design region was problem- and surface-specific; therefore, its limits were determined by the heat duty, the pressure drop, and the type of finned surface chosen in the design. The application of this methodology to a case study showed that a shell and tube heat exchanger of 227.4 m<sup>2</sup>, with the appropriate fin density using offset strip-fins, could be replaced by a plate and fin exchanger with any combination of height, width, and length in the ranges of 0–0.58 m, 0–0.58 m, and 0–3.59 m. The approach presented in this work indicated that heat exchanger dimensions could be fixed as a design objective, and they could effectively be achieved through surface design.https://www.mdpi.com/1996-1073/14/8/2318volume design regionplate and fin heat exchangerssecondary surfacesthermo-hydraulic modelsurface engineeringexchanger volume
spellingShingle Jorge García-Castillo
Martín Picón-Núñez
Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers
Energies
volume design region
plate and fin heat exchangers
secondary surfaces
thermo-hydraulic model
surface engineering
exchanger volume
title Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers
title_full Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers
title_fullStr Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers
title_full_unstemmed Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers
title_short Physical Dimensions as a Design Objective in Heat Transfer Equipment: The Case of Plate and Fin Heat Exchangers
title_sort physical dimensions as a design objective in heat transfer equipment the case of plate and fin heat exchangers
topic volume design region
plate and fin heat exchangers
secondary surfaces
thermo-hydraulic model
surface engineering
exchanger volume
url https://www.mdpi.com/1996-1073/14/8/2318
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